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L200 4 (2005-2014, diesel)

Adjustments before assembly (Mitsubishi L200 4)

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The measurement is made using pieces of wire made of soft solder (diameter: 1.0 mm, length: about 10 mm).

To do this, the crumpled wire sections (hereinafter referred to as gauges) should be installed in the bearing seats as shown in Figure M2 4.078.



After this, you need to install the intermediate shaft with bearings and tighten the screws securing the front cover of the transfer case to a torque of 35±6 Nm.

After tightening the mounting screws, you need to remove the intermediate shaft and measure the thickness of the crushed gauges.

Note: If the gauges are not crushed, use gauges of a larger diameter (diameter: 1.6 mm, length: about 10 mm) and repeat the measurements.



Based on the measurement results, adjusting washers should be selected. To do this, subtract 0 mm to 0.15 mm from the value of the thickness of the crumpled gauge, and select a washer with the thickness closest to the calculated value. The normal gap after the correct selection of the adjusting washer should be within the range of 0 mm to 0.15 mm.
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L200 4: Transfer case
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Removal the gear shift rod
Super select transfer case disassembly sequence
Easy select transfer case disassembly sequence
Disassembly and assembly of cardan shafts
Removal and installation of cardan shafts
Installation of seals
Transfer case assembly sequence
Installation of limit switches — position sensors for parts of the transfer case mechanism
Removal and installation the drive gear of the Easy Select transfer case
Disassembly and assembly of the synchronizer for engaging the front drive of the Super select transfer case
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L200 4 (2005-2014, diesel) 
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