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L200 4 (2005-2014, diesel)

Disassembly and assembly of the synchronizer for engaging the front drive of the Super select transfer case (Mitsubishi L200 4)

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Disassembly sequence: 1. Retaining ring; 2. Synchronizer hub 2WD - 4WD; 3. Synchronizer spring; 4. External synchronizer locking ring; 5. Biconical ring; 6. Inner locking ring; 7. Leading toothed pulley of chain drive; 8. Adjusting gasket; 9. Needle bearing; 10. Front pinion of the center differential

Installing the outer and inner synchronizer locking rings

Before installation, lubricate the working conical surfaces of the rings with transmission oil.

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This article was reviewed by: Nikita Romanov

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L200 4: Transfer case

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Removal and installation the drive gear of the Easy Select transfer case
Installation of limit switches — position sensors for parts of the transfer case mechanism
Transfer case assembly sequence
Installation of seals
Adjustments before assembly

Disassembly and assembly of the interaxle differential mechanism of the Super select transfer case
Disassembling and assembling the gear shift fork
Disassembly and assembly of the output shaft of the rear drive of the Easy select transfer case
Disassembly and assembly of the output shaft of the rear axle drive of the Super select transfer case
Transfer case adjustment parameters

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