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L200 4 (2005-2014, diesel)

Transfer case adjustment parameters (Mitsubishi L200 4)

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  • L200
  • 4 (2005-2014, diesel)
  • Transmission
  • Transfer case
  • Transfer case adjustment parameters
0
ParameterNormal valueMaximum permissible value
Axial runout of intermediate shaft0-0.15 mm-
Axial run-up of the gearshift clutch hub (high or low)0-0.08 mm-
Axial run of differential lock hub0-0.08 mm-
Axial clearance between the bearing of the output shaft of the drive and the axle of the Super select transfer case (manual transmission type V5MB1-J-NEG)0-0.1 mm-
Axial clearance between the bearing of the output shaft of the drive and the axle of the Easy select transfer case (manual transmission type V5MB1-J-NE)0.025-0.150 mm-
Pinion Bearing Axial Installation Clearance0-0.06 mm-
Installation axial clearance of the intermediate bearing0-0.08 mm-
Installation axial clearance of the hub of the front drive clutch of the Super select transfer case (V5MB1-J-NE)0-0.08 mm-
The gap between the inner ring of the synchronizer of the front drive engagement of the Super select box (V5MB1-J-NE)-0.3 mm
Installation axial clearance of the bearing of the output shaft of the rear axle drive of the Super select transfer case (V5MB1-J-NE)0-0.08 mm-
Clearance between the leading toothed pulley of the chain and the inner ring of the synchronizer of the Easy select transfer case (V5MB1-J-NEG)-0.3 mm

Identification marks and thickness values of the set of retaining rings for adjusting the axial run-out of the pinion bearing



Thickness, mmColor of identification mark
2,30No
2,35Red
2,40White
2,45Blue
2,50Green

Values of thickness of a set of shims for adjustment of axial run-out of an intermediate shaft



Thickness, mmColor of identification mark
1,77No
1,91Blue
2,05Brown
2,19White
2,33Red



Identification marks and thickness values of the set of snap rings for adjusting the axial installation clearance of the intermediate shaft bearing



Thickness, mmColor of identification mark
1,48Blue
1,62No

Thickness values of the shim set for adjusting the clearance between the output shaft of the rear axle drive and the rear part of the Easy select transfer case housing (manual transmission type V5MB1-J-NEG)



Thickness, mmIdentification symbol
2.75B75
2.79B79
2.83B83
2.87B87
2.91B91
2.95B95
2.99B99
3,03SOZ
3,07C07
3,11C11

Values of the thickness of the shim set for adjusting the clearance between the output shaft of the rear axle drive and the rear part of the Super select transfer case housing (V5MB1-J-NE type manual transmission)



Thickness, mmIdentification symbol
0,8484
0,9393
1,0202
1,1111
1,2020
1,2929
1,3838
1,4747
1,5656
1,6565
1,7474
1,8383
1,9292
2,0101

Identification marks and thickness values of the set of snap rings for adjusting the axial run-out of the gearshift clutch hub



Thickness, mmColor label
2,18-
2,25-
2,32-
2,39-

Identification marks and thickness values of the set of retaining rings for adjusting the axial clearance of the hub of the differential lock clutch of the Super select transfer case (manual transmission type V5MB1-J-NE)



Thickness, mmColor of identification mark
2,56No
2,63Red
2,70White
2,77Blue
2,84Yellow
2,91Green
2,98Purple

Identification marks and thickness values of the set of retaining rings for adjusting the axial clearance of the hub of the front drive clutch of the Super select transfer case (manual transmission type V5MB1-J-NE)



Thickness, mmColor label
2,56No
2,63Red
2,70White
2,77Blue
2,84Yellow



Identification marks and thickness values of the set of retaining rings for adjusting the axial run-out of the bearing of the output shaft of the rear axle drive of the Super select transfer case (manual transmission type V5MB1-J-NE)



Thickness, mmColor label
2,26No
2,33Red
2,40White
2,47Blue

Tightening torques for transfer case threaded connections



Threaded connectionTightening torque, Nm
Side cover mounting screw9,0±1.0
Screw for fastening the chain drive cover to the transfer case housing35±6
Screw securing chain drive cover to rear housing35±6
Threaded plug (MKLP type V5MB1-J-NEG)35±6
Screw for fastening the front cover to the body35±6
Screw for fastening the speedometer drive to the housing19±3
Vehicle speed sensor mounting screw25±4
Screw for securing the 4WD mode switch sensor34±5
Differential lock switch sensor (manual transmission type V5MB1-J-NE)35±6
Screw for fastening the 2WD/4WD mode shift mechanism position switch sensor (V5MB1-J-NE type manual transmission)35±6
Screw for fastening the sensor-switch registering the engagement of the center differential (manual transmission type V5MB1-J-NE)34±5
Screw for fastening the gear selector switch34±5
Bearing clamp retaining screw19±3
Screw securing return spring bushing to gear shift fork9,0±2,0
Rear axle drive output shaft lock nut (manual transmission type V5MB1-J-NEG)255±10
Rear bearing clamp mounting screw (manual transmission type V5MB1-J-NE)20±2
Tightening screw for fastening the halves of the center differential housing (manual transmission type V5MB1-J-NE)69±10
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This article was reviewed by: Nikita Romanov
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L200 4: Transfer case
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Disassembly and assembly of the output shaft of the rear axle drive of the Super select transfer case
Disassembly and assembly of the output shaft of the rear drive of the Easy select transfer case
Disassembling and assembling the gear shift fork
Disassembly and assembly of the interaxle differential mechanism of the Super select transfer case
Disassembly and assembly of the synchronizer for engaging the front drive of the Super select transfer case
 
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L200 4 (2005-2014, diesel) 
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