Car transfer case Mitsubishi L200 4

4WD Easy select drive system — description and operating principle
In the transfer case, the 2WD/4WD switching mechanism is a 2-cone synchronizer. This allows switching 2WD/4WD modes while driving and reduces switching efforts. The Easy...

Design and operating principle of the 2WD/4WD switching mechanism
The front axle drive is engaged when the movable splined ring of the clutch engages with the toothed rim of the leading pulley of the toothed chain transmission of the...

4WD Super select drive system — description and operating principle
Unlike the system described in the previous section, the Super select system is supplemented by an interaxle differential and a viscous coupling installed in the...

2WD/4WD mode switching mechanism
1. Transfer case drive shaft; 2. Differential lock hub; 3. 2WD/4WD shift mechanism synchronizer clutch hub; 4. Sliding splined ring of the 2WD/4WD shift mechanism and...

Removal and installation of cardan shafts
Set the transfer case control lever to the "2H" position. Drain the oil from the transfer case. Apply alignment marks. Sequence of removal of cardan shafts: 1....

Disassembly and assembly of cardan shafts
Removal needle bearings Needle bearings are removed using a press and mandrels. The pressure mandrel presses out the opposite cup of the needle bearing cage, which...

Easy select transfer case disassembly sequence
Transfer case of the Easy select all-wheel drive system (used in conjunction with the V5MB1-J-NEG type manual transmission) Sequence of disassembling the Easy select...

Super select transfer case disassembly sequence
Transfer case of the Super select all-wheel drive system (used in conjunction with the V5MB1-J-NE type manual transmission) Sequence of disassembling the Super select...

Removal the gear shift rod
1. Fix the gear shift rod (high or low (HL)) in the high gear position. 2. Shift into 4WD four-wheel drive mode. Note: If 2WD mode was engaged during disassembly, it...

Adjustments before assembly
The measurement is made using pieces of wire made of soft solder (diameter: 1.0 mm, length: about 10 mm). To do this, the crumpled wire sections (hereinafter referred to...

Installation of seals
The seals are installed using mandrels of the appropriate size. Installation of the rear axle drive output shaft, front axle drive chain, front axle drive output shaft....

Transfer case assembly sequence
Installing the shift synchronizer hub (H-L) When installing the hub, pay attention to its position during installation (see Fig. M2 4.081). Installing retaining rings...

Installation of limit switches — position sensors for parts of the transfer case mechanism
Functions of sensors - limit switches and their correspondence to connectors Designation Contents of information coming from the sensor Connector number Connector color...

Removal and installation the drive gear of the Easy Select transfer case
Disassembly sequence: 1. Screw; 2. bearing clamp; 3. Transfer case drive gear; 4. Seal; 5. Oil deflector washer; 6. Seal; 7. Front cover of transfer case Disassembling...

Disassembly and assembly of the synchronizer for engaging the front drive of the Super select transfer case
Disassembly sequence: 1. Retaining ring; 2. Synchronizer hub 2WD - 4WD; 3. Synchronizer spring; 4. External synchronizer locking ring; 5. Biconical ring; 6. Inner...

Disassembly and assembly of the interaxle differential mechanism of the Super select transfer case
Before disassembling, mark the relative positions of the housing halves, as well as the internal parts of the differential. Disassembly sequence: 1. Differential housing...

Disassembling and assembling the gear shift fork
Disassembly sequence: 1. Return spring plug; 2. Return spring; 3. Return spring; 4. Selection mechanism piston; 5. Piston bushing; 6. Gear shift fork

Disassembly and assembly of the output shaft of the rear drive of the Easy select transfer case
Disassembly sequence: 1. Lock nut; 2. Ball bearing; 3. Oil guide impeller; 4. Adjusting washer for the position of the leading toothed pulley of the chain transmission;...

Disassembly and assembly of the output shaft of the rear axle drive of the Super select transfer case
Disassembly sequence: 1. Retaining ring; 2. Ball bearing; 3. Viscous coupling; 4. Rear axle drive output shaft Disassembly and assembly of the front axle drive output...

Transfer case adjustment parameters
Parameter Normal value Maximum permissible value Axial runout of intermediate shaft 0-0.15 mm - Axial run-up of the gearshift clutch hub (high or low) 0-0.08 mm - Axial...

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