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Мицубиси Colt 2 and 3 (1983-1993)
General information
User manual
Instrument panel
Vehicle Identification Numbers
Instrument panel and control instruments
Control and warning lights
Light switch
Turn signal and lane change switch
Headlight and washer switch
Headlight wash
Rear window wash
Fog lights
Interior lighting
Doors — opening and closing
Central lock
Locking the rear door (if children are riding)
Opening the hood
Opening the trunk
Fuel tank
Electric window control
Opening the sunroof
Digital clock — installation
Storage areas
Glove box — opening
Cup Holder — Use
Interior ventilation
Interior heating
Removal snow from the front and side windows
Air conditioner
Electrically adjustable outside mirror
Tools and jack
Electronic suspension
Fuses — location and description
Bulbs in headlights and signal lights
Daily care
Lubricants and fluids for engines
If the engine won't start — a simple check
If the engine becomes too hot — carburetor engine
If the engine is too hot — diesel engine
Battery — Checking the condition and precautions
Car care — general information
Washing the interior of your car
Washing the car outside
Treatment of car body with protective compounds
Windscreen wiper blades and arms
Cooling system maintenance
Winter operation of the car
Brake system maintenance
Anti-lock braking system (ABS)
Wheels, Tires and Rims — Maintenance
Spare wheel
Wheel replacement
Useful tips for diesel car owners
Maintenance
Recommended types of lubricants and fluids
Adjustment operations and special maintenance
Maintenance schedule
Checking oil and fluid levels
Checking the condition of the tread and tire pressure
Checking the power steering fluid level
Checking the fluid level in the automatic transmission
Changing engine oil and oil filter
Inspection and replacement of windshield wiper blades
Checking and adjusting the free travel of the clutch pedal
Checking, maintaining and charging the battery
Checking, adjusting and replacing the drive belt
Checking and replacing hoses in the engine compartment
Checking the cooling system
Wheel rotation
Checking the brakes
Replacing the air filter and crankcase ventilation filter
Checking the throttle position sensor
Checking and adjusting valve clearances
Checking and adjusting idle speed (for models with carburetor)
Checking the power supply system
Checking the steering and suspension
Checking axle shaft covers
Checking the exhaust system of growing gases
Checking the oil level in a manual transmission
Replacing the fuel filter
Replacing spark plugs
Checking and replacing high voltage wires, distributor cap and rotor
Checking and cleaning the carburetor air damper
Checking the hot air supply system
Cooling system maintenance
Checking, replacing grease and adjusting rear wheel bearings (with drum brakes)
Automatic transmission fluid and filter replacement
Manual transmission oil change
Checking the fuel vapor collection system and replacing the carbon filter
Checking and adjusting the ignition timing angle
Checking and replacing the crankcase ventilation valve
Replacing the oxygen sensor
Power unit
Engine in a car
Engine specifications
General information and engine identification
Repair operations that can be carried out without removing the engine from the vehicle
Valve cover — removal and installation
Rocker arms — removal, inspection and installation
Valve springs, fasteners and linings — replacement
Hydraulic valve regulators — removal, inspection and installation
Timing Belt and Sprockets — Removal, Checking and Installation
Front Crankshaft Oil Seal — Replacement
Camshafts — Removal, Inspection and Installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel — removal and installation
Rear Crankshaft Oil Seal — Replacement
Engine Mounts — Checking and Replacing
Engine overhaul
Engine specifications
Engine Overhaul — General Notes
Engine diagnostics using a vacuum gauge, compression testing and power unit dismantling
Installing the piston of cylinder N 1
Engine Removal — General Description
Engine — removal and installation
Engine Overhaul — Alternative Methods
Engine overhaul — disassembly procedure
Cylinder head — disassembly
Cylinder head — cleaning and inspection
Cylinder head — assembly
Pistons and connecting rods — removal
Crankshaft — Removal
Cylinder Block — Cleaning
Cylinder Block — Inspection
Cylinder honing
Pistons and connecting rods — inspection
Crankshaft — inspection
Main and connecting rod bearing shells — inspection
Engine overhaul — assembly order
Piston rings — installation
Crankshaft — Installation and Checking of Main Bearing Lubrication Clearance
Installing the rear crankshaft oil seal
Pistons and connecting rods — installation and checking of bearing lubrication clearance
First engine start after overhaul
Cooling system
Technical characteristics of the cooling system
General information about the cooling and heating system
Antifreeze — General Information
Thermostat — Checking and Replacing
Radiator — removal and installation
Engine cooling fan — checking and replacing elements
Coolant Temperature Sensor — Checking and Replacing
Expansion tank of the cooling system — removal and installation
Water pump — check
Water Pump — Replacement and Installation
Heater and air conditioner
Heating and Air Conditioning Motor — Removal and Installation
Heater Radiator — Replacement
Air conditioning and heating system — replacement, installation of wires.
Air conditioning system — inspection and routine maintenance
Air Conditioner Intake Pipe — Removal and Installation
Air conditioning compressor — removal and installation
Air Conditioning Condenser — Removal and Installation
Power and exhaust system
Technical characteristics of the power supply system
General description of the power supply system
Releasing pressure from the fuel system (fuel injection models)
Fuel Pump / Fuel Pressure — Check
Fuel lines and connections — checking and replacing
Fuel pump — removal and installation
Fuel tank — removal and installation
Air filter — removal and installation
Carburetor — removal and installation
Carburetor — diagnostics and overhaul
Carburetor — checking and adjustment
Fuel injection system — check
Throttle body (models with two-point fuel injection TBI)
Fuel filter — general description
Multi-Point Fuel Injection (MPI) System
Accelerator cable — removal, installation and adjustment
Exhaust System Maintenance — General Description
Turbocharger — General Description
Turbocharger — check
Turbocharger — removal and installation
Engine electrical equipment
Technical characteristics of the ignition system
General information about the engine electrical equipment
Battery — Removal and Installation
Battery and wires — check and replace
Ignition system — general description and precautions
Ignition system — check
Ignition Coil — Checking and Replacing
Ignition distributor — removal and installation
Vacuum corrector of ignition timing angle — check and replacement
Igniter — Replacement
Checking and replacing the pickup coil
Centrifugal regulator — checking and replacing elements
Distributor Ignition Distributor Receiving Coil Air Gap — Checking and Adjusting
Battery Charging System — General Description and Precautions
Battery charging system — check
Generator — removal and installation
Voltage Regulator / Generator Brushes — Replacement
Engine Starting System — General Description and Precautions
Starter — check
Starter — removal and installation
Starter Solenoid Relay — Removal and Installation
Emission reduction
General information about emission control systems
Fuel vapor collection system
Intake air temperature control system (with carburetor)
Air Injection System (1988 and Earlier Models)
Exhaust gas recirculation system
Additional air supply system
Catalytic converter
Devices used when reducing engine speed
Fuel mixture control valves (with carburetor)
Fast idle system (with carburetor)
Low atmospheric pressure compensation system
Electronic engine management system
Transmission
Mechanical gearbox
Technical characteristics of the manual transmission
General description of the mechanical gearbox
Manual transmission control mechanism — removal, installation and adjustment
Manual gearbox — removal and installation
Overhaul of a manual transmission — general description
Automatic gearbox
Automatic transmission specifications
General description of automatic transmission
Troubleshooting Automatic Transmissions — General Description
Replacing oil seals
Gearbox mounts — check and replace
Gear selector lever cable — removal, installation and adjustment
Throttle cable (three-speed gearbox) — checking and adjustment
Locking switch — checking, replacing and adjusting
Automatic transmission — removal and installation
Clutch and axles
Clutch and drive shaft specifications
Clutch — description and testing
Release Bearing, Clutch Release Fork and Fork Axle — Removal and Installation
Clutch release cable — removal, installation and adjustment
Clutch release master cylinder — removal, overhaul and installation
Clutch release drive slave cylinder — removal, overhaul and installation
Clutch release hydraulic system — bleeding
Half shafts — general description and inspection
Half shafts — removal and installation
Replacement of covers and overhaul of CV joints
Chassis and running gear
Brake system
Technical characteristics of the brake system
General description of the braking system
Anti-lock Brake System (ABS) — General Description
Brake pads for disc brakes (front and rear) — replacement
Disc Brake Caliper — Removal, Overhaul and Installation
Brake disc — inspection, removal and installation
Drum brake pads — replacement
Wheel cylinder — removal, overhaul and installation
Brake Master Cylinder — Removal, Overhaul and Installation
Pressure relief valve — removal and installation
Brake Hoses and Tubes — Checking and Replacing
Bleeding the brake system
Brake booster — checking, removal and installation
Handbrake — adjustment
Handbrake cables — replacement
Brake light switch — removal, installation and adjustment
Car suspension
Suspension and steering specifications
General description of suspension and steering
Front suspension anti-roll bar — removal and installation
Strut — removal and installation
Front Suspension Strut and Spring — Removal, Inspection and Installation
Suspension strut shock absorber — replacement
Suspension arm — removal, inspection and installation
Ball joints — inspection and replacement
Steering knuckle and hub — removal and installation
Rear suspension anti-roll bar (Precis model)
Cross tie rod — removal and installation
Rear suspension springs — removal and installation
Rear shock absorber — removal and installation
Rear axle — removal, overhaul and installation
Wheels and tires — general description
Front Wheel Alignment — General Description
Wheel alignment — general description
Steering
Steering — General Description
Steering wheel — removal and installation
Intermediate shaft — removal and installation
Steering gear — removal and installation
Tie rod ends — removal and installation
Steering Gear Covers — Replacement
Power steering pump — removal and installation
Power steering system — bleeding
Body and interior
Body and elements repair
Body — maintenance and repair
Vinyl Trim — Maintenance and Repair
Upholstery and carpets — care
Body repair — minor damage
Body repair — significant damage
Hinges and Locks — Maintenance and Repair
Windshield and fixed glass — replacement
Hood — removal, installation and adjustment
Bumpers — removal and installation
Door trim panel — removal and installation
Door — removal, installation and adjustment
Trunk lid — removal, installation and adjustment
Trunk lid for hatchback models — removal, installation and adjustment
Latch, lock drum and handle — removal and installation
Door glass — removal and installation
External rear view mirrors — removal and installation
Front Fender Inner Panels — Removal and Installation
Automatic seat belts — general description
Checking seat belts
Electrical equipment
Equipment and devices
General description of on-board electrical equipment
Detecting faults in electrical equipment systems
Fuses — General Description
Burn-through jumpers — general description
Circuit breakers — general description
Relay — General Description
Ignition switch — removal and installation
Combination switch — removal and installation
Headlights — Removal and Installation
Headlights — adjustment
Replacing light bulbs
Speedometer Cable — Removal and Installation
Instrument cluster — removal and installation
Cruise control system — description and testing
Electric windows — description and testing
Central locking — description and testing
Electrical circuits
Electrical Equipment Diagrams — General Description
Schematic diagram of the ignition system
Schematic diagram of the battery charging system
Schematic diagram of headlights
Schematic diagram of rear side lights, brake lights
Schematic diagram of the reversing lights
Schematic diagram of interior lighting
Schematic diagram of the instrument panel and interior lighting
Schematic diagram of brake light
Schematic diagram of direction indicators and hazard warning lights
Schematic diagram of the sound signal
Schematic diagram of electric windows
Schematic diagram of the central locking system
Мицубиси Colt 4 and 5 (1991-2003)
General information
Maintenance
Introduction to the repair manual
Vehicle Identification Numbers
Precautions when performing work
Some tips for car owners
Necessary tools and equipment
Safe maintenance of your vehicle
Engine oil change
External inspection of oil leaks
Checking the oil level
Checking the coolant level
Checking the tightness of the cooling system
Removal spark plugs, checking electrical connections
Cleaning and replacing the air filter
Removal water from the fuel filter, replacing the fuel filter (diesel)
Replacing the fuel filter of gasoline engines
External inspection of the muffler
Checking the lambda probe
Gearbox, wheel drive — external inspection for tightness
Gearbox — Checking the oil level
Gearbox — Oil change
Automatic Transmission — Checking Oil Level
Automatic Transmission — Oil Change
Checking the rubber seals of the drive shafts
Checking the clutch fluid level
Checking the brake fluid level
Checking the brake system pipeline
Checking the handbrake
Replacing brake fluid
Checking tire pressure
Checking the dust boots of the steering tip joints and ball joints
Checking the steering wheel play
Checking the fluid level in the power steering system
Checking the battery
Body and interior equipment
Control dimensions and adjustment data
Power unit
Engine in a car
Repair procedures on the engine installed on the vehicle
Main technical parameters of engines
Top dead center (TDC) of the piston of the first cylinder — determining the location
Cylinder Head Cover — Removal and Installation (All Engines)
Camshaft Drive Belt — Check, Tension (SOHC, 8 and 12 Valves)
Camshaft Drive Belt — Replacement (SOHC, 8 and 12 Valves)
Valve clearance adjustment (SOHC, 8 and 12 valves)
Cylinder Head Gasket — Replacement (SOHC, 8 and 12 Valves)
Features of removal and installation of cylinder head of models with semicircular seals
Rocker arms and hydraulic tappets of 12-valve engine — removal and installation
Hydraulic tappets — performance check (SOHC, 8 and 12 valves)
Bleeding air from hydraulic lifters (SOHC, 8 and 12 valves)
Camshaft — Removal and Installation (SOHC, 8 and 12 valves)
Valve springs, crackers and seals — replacement without removing the cylinder head (SOHC, 8 and 12 valves)
Valve clearance adjustment (SOHC, 16 valves)
Timing Belt — Tension Adjustment (SOHC 16 Valve)
Camshaft Drive Belt — Replacement (SOHC, 16 Valves)
Crankshaft Pulley — Removal and Installation (SOHC, 16 Valves)
Camshaft — Removal and Installation (SOHC, 16 valves)
Cylinder Head Gasket — Replacement (SOHC, 16 Valves)
Oil pan — removal and installation (SOHC, 16 valves)
Crankshaft Seals (SOHC, 16 valves)
Front Crankshaft Oil Seal (SOHC, 16 valves)
Rear Crankshaft Oil Seal (SOHC, 16 valves)
Intake Manifold — Removal and Installation (4G61 DOHC, 16 Valves)
Exhaust manifold — removal and installation (4G61 DOHC, 16 valves)
Cylinder Head Gasket — Replacement (4G61 DOHC, 16 Valves)
Camshaft Drive Belt — Replacement (4G61 DOHC, 16 Valves)
Camshafts — Removal and Installation (4G61 DOHC, 16 valves)
Hydraulic lifters — check (4G93 DOHC, 16 valves)
Hydraulic tappets — replacement (4G93 DOHC, 16 valves)
Camshafts — Removal and Installation (4G93 DOHC, 16 valves)
Cylinder Head Gasket — Replacement (4G93 DOHC, 16 Valves)
Camshaft Drive Belt — Replacement (4G93 DOHC, 16 Valves)
External elements of the six-cylinder engine (6A12 DOHC)
Removal and installation the timing belt (6A12 DOHC)
Tensioner Adjuster — Check (6A12 DOHC)
Cross section of 4D65T diesel engine
Camshaft Drive Belt — Checking and Adjusting (4D65T, Diesel)
Timing Belt for Camshaft Drive — Replacement (4D65, Diesel)
Camshaft Drive Belt — Replacement (4D68T, Diesel)
Valve clearance adjustment (diesel)
V-belts — removal, tension adjustment (diesel)
Engine repair (gasoline)
Symptoms of Engine Failure
Reasons that may not require engine repair
Reasons that require engine repair
Preliminary engine checks
Cross section of SOHC engine
Engine Overhaul — General Information
Checking the compression in the cylinders
Engine Removal — General Information
Removal and installation of 8- and 12-valve petrol engines
Removal and installation of the 4G93 engine (SOHC)
Removal and installation of the 4G93 engine (DOHC)
Engine repair options
Cylinder head — removal
Cylinder head — disassembly
Cylinder head elements — device
Cylinder Head Components — Cleaning and Checking
Cylinder head — assembly
Camshafts — Checking and Replacing
Valves, valve seats and guides — inspection and repair
Lapping valves
Valves — Checking for leaks
Valve guides — checking and replacing
Cylinder head and pistons — carbon deposits
Flywheel and starter ring gear — inspection and repair
Pistons and connecting rods — removal
Crankshaft — Removal
Cylinder Block — Cleaning and Checking
Cylinders — Check
Pistons and connecting rods — check
Crankshaft — Check
Main and connecting rod bearings — inspection
General instructions for engine assembly
Crankshaft — installation
Connecting rod and piston group — assembly
Piston Rings — Inspection and Assembly Recommendations
Pistons with connecting rods — installation
Adjusting valve clearance (engines without hydraulic tappets)
First engine start after repair
Troubleshooting — Engine Won't Start
Engine diagnostics performed during operation
Engine repair (diesel)
Engine — removal and installation
Front elements of diesel engine
Cylinder head components
Disassembly and assembly of a diesel engine
Cylinder head — assembly and installation
Valve clearances — adjustment
Crankshaft — repair features
Camshaft — Checking and Installing
Balance shaft and camshaft drive belts — installation
Balance shafts — removal and installation
Starting the engine of cars with diesel engines
Possible malfunctions when starting a diesel engine
Possible malfunctions of a running diesel engine
Diagnostics of diesel engine operation by smoke and emissions
Lubrication system
Motor bones and their application
Recommendations for the use of motor oils
Engine lubrication process
Oil pan — removal and installation (all engines)
Oil pressure and pressure sensor — checking
Elements of the lubrication system
Oil pump — removal and installation
Oil pump — repair
Pressure reducing valve — removal and installation
Checking the engine oil level and changing the oil
Oil filter — replacement
Diagnostics of lubrication system faults
Cooling system
General description of the cooling system
Elements of the cooling system
Checking the level and adding coolant
Draining, flushing and filling the cooling system
Radiator — removal, cleaning and installation
Thermostat — Removal, Checking and Installation
Coolant pump — removal and installation
Electric Fan — Removal and Checking
Coolant Temperature Sensor — Removal, Installation and Testing
Troubleshooting on the road
Expansion tank — removal and installation
Antifreeze and corrosion inhibitors — general information
Cooling System Hoses — Maintenance and Repair
Diagnostics of cooling system faults
Carburetor
General description of the Aisan carburetor
Troubleshooting Tips
Ignition Timing Control System
Idle mode — checking and adjustment
Feedback on idle code — check
CO concentration — regulation
Throttle opening mechanism — checking and adjustment
Throttle Damper — Adjustment
Throttle Position Sensor — Adjustment
Second throttle valve — check
Automatic air damper — check
High idle speed — check and reheat
Carburetor fault diagnostics
Fuel injection MPI
General description of the MPI fuel injection system
Safety precautions when working with the fuel injection device
Relieving pressure in the fuel system
Components of the fuel injection system
Idle mode — check
Throttle Closed Position Switch — Adjustment
Throttle Closed Position Switch and Accelerator Pedal Position Sensor — Adjustment
Throttle lever — adjusting the position of the eint-stop
Idle speed — adjustment
Fuel pump — operating instructions
Intake Manifold Air Temperature Sensor — Check
Coolant Temperature Sensor — Check
Throttle Position Sensor (TPS) — Check
Oxygen sensor (lambda probe) — check
Fuel system components
Injector — check
Injector — removal and installation
Throttle body — removal and installation
Throttle body — disassembly and assembly
Typical fuel tank components
Fuel tank — removal and installation
Fuel filter — replacement
Fuel pump — replacement
Diagnostics of fuel injection system malfunction
MPI injection self-diagnosis system
Location of the self-diagnosis plug
Reading fault codes with a reading device
Clearing fault codes without a reader
Self-diagnosis with fault code reader (all models)
Mitsubishi MPI System Error Code Table
Fuel injection GDI
General description of the GDI fuel injection system
Relieving pressure in the fuel system
Low pressure fuel pump — check
Throttle Body — Checking and Cleaning
Checking low fuel pressure between low pressure and high pressure fuel pumps
Checking the fuel pressure between the high pressure fuel pump and the injectors
Fuel system tightness — check
Throttle Position Sensor — Adjustment
Gas pedal position sensor — adjustment
High pressure fuel pump — removal and installation
Injectors — removal and installation
Throttle Body — Repair (1999 and later models)
Throttle Body — Repair (2001 and later models)
Throttle Controller — Removal and Installation
Emission reduction
General description of the exhaust gas toxicity reduction system
Forced crankcase ventilation system (PCV) — device and repair
Typical diagram of a fuel evaporative emission reduction system
Fuel Evaporation Reduction System — Description
Fuel Evaporative Emissions Reduction System — Component Check
Exhaust Gas Recirculation (EGR) System — Design and Testing
Fuel system (diesel)
Pre-heating system — general description
Glow Plugs — Checking
Glow Plugs — Removal and Installation
Removal air from the fuel system
Elements of the diesel engine injection system
Fuel Shut-Off Valve — Checking and Replacing
Idle Speed Code — Checking and Adjusting
Injectors — removal and installation
Start of fuel supply by injection pump — checking and adjustment
Fuel for diesel engines
Diesel Engine Maintenance
Checking a diesel engine
Diagnostics of faults in the fuel system of a diesel engine
Ignition system
General description of the ignition system
Safety precautions when working with the ignition system
Ignition coil
Ignition timing — check
Ignition distributor — removal and installation
Ignition system elements without distributor — removal and installation
Camshaft and crankshaft position sensors — removal and installation
Knock sensor — removal and installation
Spark plugs — checking, removal and installation
Spark Plug Wires — Checking and Replacing
Ignition system fault diagnostics
Exhaust system
General description of the exhaust system
Checking the suspension and condition of the exhaust tract
Replacing the exhaust system
Oxygen sensor (lambda probe) — removal and installation
Turbocharger mounting elements for 4D65 engine
Turbocharger — Features of Operation
Cars with a catalytic converter — operating rules
Transmission
Clutch
Clutch design and operation
Checking the clutch
Driving with a faulty clutch drive
Clutch — removal and installation
Checking the clutch elements
Release bearing — removal and installation
Clutch pedal free play — checking and adjusting
Bleeding the Clutch System
Clutch Master Cylinder for Petrol Engine Models — Removal and Installation
Clutch Master Cylinder for Diesel Engine Models — Removal and Installation
Clutch slave cylinder — removal and installation
Diagnosing Clutch Faults
Manual gearbox
General description of mechanical transmission
Gearbox — removal and installation (early models)
Gearbox — removal and installation (later models)
Gear shift drive for early models
Removal and installation the gear shift drive
Gear Shift Lever — Removal and Overhaul
Recommendations for carrying out gearbox repairs
Checking and replacing gearbox oil
Reverse gear lock — operation check
Speedometer Drive Cable — Replacement
Gearbox F5M21 — disassembly
Primary shaft of the F5M21 gearbox — disassembly and assembly
Intermediate shaft of the F5M21 gearbox — disassembly and assembly
Differential box F5M21 — disassembly and assembly
Gearbox F5M21 — assembly
Gearbox F5M22 — disassembly and assembly
Primary shaft of the F5M22 gearbox — disassembly and assembly
Intermediate (secondary) shaft of the F5M22 gearbox — disassembly and assembly
Differential box F5M22 — disassembly and assembly
Diagnostics of faults of a manual transmission
Automatic gearbox
General description of automatic transmission
Gearbox fluid level — check
Torque Converter Lockup — Check
Gear Shift Levers — Checking Operation
Automatic transmission shift cable — adjustment
Adjusting the downshift servo mechanism
System pressure — regulation
Removal and installation of automatic transmission
Disassembly and assembly of automatic transmission
Towing cars with automatic transmission
Automatic Transmission Fault Diagnosis
Drive shafts
General description of front wheel drive shafts
Checking protective covers
Drive shaft — removal and installation
Roller Joint Drive Shaft — Repair
Drive shaft with ball joint — repair
Troubleshooting Drive Shafts
Chassis and running gear
Chassis malfunctions
General diagnostics of faults of the code part
Diagnostics of rack and pinion steering mechanism
Diagnostics of shock absorbers condition
Tire condition diagnostics
Diagnostics of the causes of vehicle drift
Diagnostics and elimination of vibration of the code part
Diagnostics of faults of sealed wheel bearings
Front suspension
General description of the front suspension
Checking the front suspension elements of the car
Shock absorber strut — removal and installation
Shock absorber strut — disassembly and assembly
Lower arm — removal and installation
Lower Control Arm Rear Bushing (Bracket Models) — Replacement
Anti-roll bar — removal and installation
Ball joint protective cover, stabilizer struts — replacement
Front Wheel Hub — Removal and Installation
Front wheel hub — disassembly and assembly
Wheel alignment angles
Rear suspension
Rear suspension elements
Shock absorber strut — removal and installation
Shock absorber strut — disassembly and assembly
Rear wheel hub — removal and installation
Control Arm Bushings — Replacement
Rear suspension arms — removal and installation
Rear suspension trailing arm
Anti-roll bar — removal and installation
Rear Wheel Angles — Checking and Adjusting
Steering
General description of steering
Steering wheel — removal and installation
Checking the dust boots and steering rod ends
Tie rod end — removal and installation
Steering gear cuffs — removal and installation
Checking the tightness of the steering system
Bleeding the steering system
Replacing the fluid in the steering system
Steering gear — removal and installation
Ore mechanism — repair
Power Steering Pump — Removal and Installation
Wheels and tires
Tire replacement
Checking the air pressure in the tires
Tire rotation
Wheel beating
Wheel balancing on a car
Repair of defects in aluminum wheels
Restoration of protective coating of aluminum wheels
Tire diagnostics
Brake system
Description of brake operation
Checking the brakes
Brake fluid — checking and replacing
Front disc brakes — device
Measuring the thickness of the front disc brake pads
Replacing the front brake pads
Checking the thickness and lateral runout of the front brake disc
Removal the front brake disc
Front Disc Brake Caliper — Disassembly and Assembly
Rear Disc Brake Caliper Components
Rear Disc Brake Pads — Removal and Installation
Rear Brake Caliper — Removal and Installation
Rear Disc Brake Caliper — Disassembly and Assembly
Rear drum brakes — device
Rear wheel drum brake shoes — removal and installation
Drum brake working cylinders — removal and installation
Working drum brake cylinder — disassembly and assembly
Bleeding the brake system
Adjusting the brake light switch, brake pedal height
Master Brake Cylinder — Removal and Installation
Master Brake Cylinder — Disassembly and Assembly
Parking brake — adjustment
Inspection and replacement of hydraulic tubes and hoses
Diagnostics of brake system faults
Anti-lock braking system
Body and interior
Body elements
Body and interior maintenance
Repair of minor body damage
Repair of minor car body scratches
Car body dent repair
Repair of rusted areas and holes in the body
Body repair — putty and painting
Side molding — removal and installation
Hood — removal and installation
Front wing — removal and installation
Doors — adjustment
Doors — removal and installation
Rear view mirror (side) — removal and installation
Front seats — removal and installation
Rear seat — removal and installation
Electrical equipment
Equipment and devices
Basic concepts of electricity
General recommendations for troubleshooting electrical equipment
General description of the car's electrical equipment
Checking the lamps
Checking Electric Motors
Checking switches
Checking the relay
Checking the windshield wiper motor
Checking the turn signal switch
Checking the brake light
Checking the rear window defroster
Disconnecting and connecting connectors in Mitsubishi
Fuses — location and replacement
General description of the lighting system
Replacement of outdoor lighting lamps
Headlight adjustment
Front fog lights
Checking the Front Fog Light Switch Circuits
Checking the light switch, low beam switch and turn signals
Replacing the wiper blade rubber
Windscreen washer nozzles — removal, installation and adjustment
Windscreen wiper motor — removal and installation
Windscreen washer — description and refilling
Electric window lift — check and repair
Diagnosing Windshield Wiper Problems
Power devices
General description of the battery
Maintenance and testing of the battery
Filling with electrolyte, checking and charging the battery
Generator — disassembly and assembly
Generator fault diagnostics
General description of the starter
Starter — removal and installation
Starter Relay — Checking and Replacing
Starter fault diagnostics
Algorithm for troubleshooting the engine starting system (battery-starter-generator)
Heating and air conditioning
General description of the heating system
Checking the operation of heating and ventilation
Troubleshooting Fan Motor
Removal and installation the fan
Description of the operation of the air conditioning system
Basic elements of the air conditioning system
Checking the air conditioner drive
Procedure for conducting a technical inspection of the air conditioning system
Unloading the air conditioning system
Air conditioning compressor
Diagnostics of air conditioning system malfunctions
Rules for using the heater and air conditioner
Electrical circuits
Scheme 1. Immobilizer, central lock, generator, starter
Scheme 2. Engine management system 4G13
Scheme 3. Engine management system 4G92
Diagram 4. ABS system
Scheme 5. Automatic transmission control system
Scheme 6. Heater, air conditioner, instrument panel
Scheme 7. External lighting, windshield wipers
Scheme 8. Electrical equipment diagram of a diesel engine, produced since 1992
Scheme 9. Electrical equipment diagram of diesel engine manufactured up to 1992
Мицубиси Colt 5 (1995-2003, petrol)
General information
User manual
Car keys and immobilizer
Hood — opening and closing
Supplementary safety system SRS
Instrument panel
Indicator and signal lights
Combination switch
Headlight range control
Headlight washer switch
Windscreen wiper and washer switch
Fog light switch
Instrument lighting dimmer
Ignition switch
Manual transmission
Automatic transmission
Anti-lock braking system
Heating and air conditioning system
Starting the engine from an external power source
Fuses — location and ratings
Replacing light bulbs
Wheel rotation
Free play of the steering wheel
Free play of the clutch pedal
Brake pedal free play
Parking brake lever stroke
Specifications
Mitsubishi Colt Cars — Abstract
Vehicle and component identification numbers
Car model codes
Chassis number
Engine number
Technical characteristics of the car
Gasoline engines
4G1 engines until 1995
Technical data of 4G1 engines
Intake manifold (12-valve engines)
Exhaust manifold and coolant pump
Power steering pump drive belt, generator and timing belt
Timing Belt — Removal, Checking and Installation
Checking the alternator drive belt tension
Rocker arms, rocker shafts and camshaft
Camshaft — Check
Adjusting valve clearance
Cylinder head and valves (12-valve engines)
Cylinder head — check
Valves — Checking
Valve spring — check
Valve Stem Guide Bushing — Check
Valve seat — inspection and installation
Oil pan and oil pump
Oil pan — removal and installation
Oil pump — inspection and assembly
Connecting rod and piston group
Piston rings — check
Connecting rod bearings — check
Compression rings — installation
Oil scraper ring — installation
Connecting Rod Bearing Cap — Installation
Installing connecting rod bearings
Crankshaft, flywheel and drive disk
Crankshaft — installation
Flywheel — installation
Crankshaft Main Bearing Shells — Installation
Cylinder Block — Design Description
Cylinder Block — Checking and Repairing
Tightening torques for elements and parts of 4G1 engines
4G1 engines since 1995
Engine specifications and data
Toothed timing belt — design description
Timing Belt — Check
Timing Belt — Installation
Intake and exhaust manifolds
Rocker arms, rocker shafts and camshaft
Camshaft — Checking and Installing
Camshaft Main Bearing Caps — Installation
Rocker Arms and Rocker Arm Axles — Installation
Adjusting the thermal clearance of the valves
Cylinder head and valves
Cylinder head — check
Valves — Checking
Valve spring — check
Valve Stem Guide Bushing — Check
Valve seat — inspection, treatment and replacement
Replacing the valve stem guide bushing
Connecting rod and piston — design description
Piston rings — check
Connecting rod bearings — check
Crankshaft and cylinder block
Cylinder Block — Check
Main Bearing Shells — Installation
Main Bearing Caps — Installation
Oil pump and sump — design description
Oil pump and pan — check
Tightening torques for elements and parts of 4G1 engines
Changes in the design of 4G1 engines since 2001
Changes in the design of the intake and exhaust manifold since 2001
Repair of 4G9 engines
Technical data and characteristics of 4G9 engines
Toothed timing belt — design description
Timing Belt — Check
Intake and exhaust manifolds
Rocker arms and camshaft
Checking the camshaft
Cylinder head and valves
Cylinder head — check
Valves — Check for wear
Valve springs — checking
Valve seat — check
Valve Stem Guide Bushing — Checking and Replacing
Valve seat replacement and treatment
Oil pan and oil pump — design description
Checking the oil pump
Connecting rod and piston group — design description
Compression rings — installation
Oil scraper ring — installation
Piston and connecting rod — installation
Checking the piston ring clearance
Crankshaft, cylinder block, flywheel and drive disk
Installing crankshaft liners
Checking the cylinder block
Tightening torques for elements and parts of 4G9 engines
Changes in the design of 4G1 engines since 2001
Cooling system
Cooling system pump and pipes (4G1 since 1995)
Coolant pump (4G9)
Technical data for servicing the cooling system
Thermostat — design description
Thermostat — Checking and Installation
Cooling system pump — design description
Cooling system radiator — design description
Checking the radiator fan drive
Reduced exhaust gas toxicity
Fuel systems and exhaust gas toxicity reduction (4G1 since 1995)
Fuel system and emission control of SOHC engines (4G9)
Exhaust gas toxicity reduction system for 4G1 and 4G9 engines
Engine crankcase ventilation system
Checking the crankcase ventilation valve
Gasoline vapor recovery system
Checking the purge air control system
Checking the purge solenoid valve
Exhaust gas recirculation system
Checking the EGR system of the 4G1 engine
Checking the EGR system of the 4G9 engine
Checking the EGR valve
Throttle control cable and accelerator pedal
Emission control system since 2001
Engine electrical equipment
Generator and ignition system components (4G1 since 1995)
Generator and ignition system (4G9)
Generator — removal and installation, disassembly and assembly
Generator — Element Check
Starter — design description
Adjusting the Starter Drive Gear Clearance
Checking the starting force of the starter traction relay
Checking the starter traction relay
Checking the starter freewheel mechanism
Checking the reverse stroke of the starter traction relay
Checking the starter manifold
Checking the electrical conductivity of the starter excitation winding
Checking the starter anchor
4G1 Engine Ignition System
4G9 Engine Ignition System
Checking the ignition coils of the 4G1 engine
Checking the 4G1 Engine Power Transistor
Checking the ignition coil with the engine power transistor 4G9
Checking the resistance of the high-voltage wire
Distributor ignition engine 4G1
Camshaft position sensor and crankshaft angle sensor
Engine knock sensor 4G9
Changes in the design of the ignition system since 2001
Injection system MPI
Technical and service data of the MPI injection system
Diagnostic codes and data for checking faulty components
Checking the engine control unit
Checking the resistance and continuity between the terminals of the ECM unit
Adjusting the idle speed sensor and throttle position sensor
Setting the idle speed
Checking fuel pressure
Checking the electrical continuity of the control relay and fuel pump relay
Checking the inlet air temperature sensor
Checking the coolant temperature sensor
Throttle Position Sensor
Checking the idle speed sensor
Checking the fuel injector
Carburetors
Carburetor Aisan 28/32 — design description
Cold Fuel Heater — Check
Disassembly and assembly of carburetor types «A» and «B»
Disassembly and assembly of carburetor type «C» and «D»
Variable Vent Carburetor (VV)
Disassembling a carburetor with a variable diffuser diameter
Installing a carburetor with a variable diffuser diameter
Technical data of the electronic carburetor
Fuel pump — design description
Electronic carburetor — design description
Transmission
Clutch and drive shafts
General information about the clutch
Checking and adjusting the clutch pedal
Clutch pedal — design description
Clutch Master Cylinder — Design Description
Clutch hydraulic drive — design description
Checking the clutch
Clutch slave cylinder — design description
Clutch specifications since 1996
Clutch removal and installation since 1996
Clutch slave cylinder since 1996
Tightening torques of clutch elements and parts
Wheel drive — design description
Front and rear wheel hub
Wheel drive axle shaft — design description
Manual gearbox F4M21/F5M21
Manual gearboxes F4M21/22, F5M21/22, W5M31
Selection of adjusting washers
5th gear synchronizer — design description
5th gear synchronizer — check
Gearbox Primary Shaft — Design Description
Primary shaft of the gearbox — disassembly
Gearbox Primary Shaft — Check
Gearbox Primary Shaft — Assembly
Intermediate shaft — design description
Intermediate shaft — disassembly, inspection and assembly
Secondary shaft — description and removal
Secondary shaft of the gearbox W5M31
Differential — design description
Differential — disassembly and assembly
Center differential (for all-wheel drive vehicles with manual transmission W5M31)
Intermediate body for all-wheel drive vehicles with differential lock
Gear shift forks for manual transmissions — design description
Speedometer Drive Gear
Clutch housing — design description
Transfer case — design description
Transfer case — assembly
Extension body — design description
Leading and driven bevel gear
Tightening torques for manual transmission components and parts
Manual gearbox F4M41
Mechanical gearbox F4M41 — design description
Disassembly and assembly of manual transmission
Primary shaft — design description
Primary shaft — disassembly and assembly
Secondary shaft — design description
Secondary shaft — disassembly and assembly
Speedometer gear — design description
Gear Shift Lever — Design Description
Gear shift mechanism — design description
Clutch housing — design description
Differential — design description
Tightening torques for manual transmission components and parts
Automatic gearbox F4A21
Automatic transmission F4A21/22/23
Disassembling an automatic transmission
Checking the automatic transmission
Automatic transmission assembly
Oil pump — design description
Front Clutch — Design Description
Rear Clutch — Design Description
Final coupling — design description
Planetary mechanism — design description
Planetary mechanism — disassembly and assembly
Differential — design description
Tightening torques for automatic transmission components and parts
Automatic gearbox F4A41
Automatic transmissions F4A41/42-1/42-2/51
Disassembling an automatic transmission
Automatic transmission assembly
Downshift clutch and primary shaft
Secondary shaft — design description
Transfer case drive gear
Valve block shown — design description
Tightening torques for automatic transmission components and parts
Chassis and running gear
Car suspension
Front wheel suspension design
Checking and adjusting the front wheel alignment angles
Front shock absorber strut — design description
Lower control arm of the front suspension — description of the design
Rear suspension — design description
Checking and adjusting the rear wheel alignment angles
Rear suspension control arm and wishbones
Steering
General information about steering
Checking the steering wheel clearance
Steering wheel and steering shaft — design description
Power steering — design description
Power Steering — Disassembly and Assembly
Power steering — adjustment
Power steering pump — design description
Steering Pipes — Design Description
Brake system
General information and characteristics of the brake system
Checking and adjusting the brake pedal
Checking the brake light switch
Functional check of the brake booster valve
Checking and replacing the front brake pads
Checking the front brake disc
Checking the rear wheel brakes
Brake pedal — design description
Brake master cylinder and vacuum booster
Checking and adjusting the clearance between the primary piston and the push rod
Front wheel disc brake mechanism
Rear wheel drum brake mechanism
Brake booster valve
Parking brake system diagram
Checking the travel of the parking brake lever
Checking the Parking Brake Drive Indicator Light Switch
Parking brake system actuator lever
Parking brake system drive cables
Anti-lock braking system ABS — general description
Checking the voltage at the terminals of the ABS control unit connector
Checking the resistance between the terminals of the wiring harness connector
Checking the output voltage of the wheel speed sensor
Checking ABS Solenoid Valves
ABS hydraulic control unit
Electronic control unit ABS
Body
Exterior (external elements)
Front bumper — design description
Rear bumper — design description
Car hood — design description
Car trunk lid — design description
Front fender liner
Front door and its interior trim
Rear door and its interior trim
Basic dimensions for checking the relative position of body points
Electrical equipment
Equipment and devices
Technical data of the instrument panel
Checking the speedometer
Checking the tachometer
Checking the fuel level sensor
Checking the resistance of the fuel level indicator
Checking the resistance of the coolant temperature gauge
Headlight adjustment
Headlight and front turn signal
Checking the multifunction switch
Rear combination light
Rheostat — description and verification
Hazard warning light switch
Engine control unit
Technical characteristics of the heating and air conditioning system
Checking the air conditioning compressor control unit
Heating system control unit and air conditioner switch
Heater and heater radiator
Electrical circuits
How to Read and Use Electrical Schematics
General wiring diagram of the car
Wiring of the underhood space of a car with a 4G92 engine
Instrument cluster wiring
Engine ignition system 4G13
Engine ignition system 4G92
Engine starting system
Battery charging system
MPI fuel injection system of the 4G13 engine
MPI fuel injection system of the 4G92 engine
4-speed automatic transmission diagram
ABS Anti-lock Braking System Diagram
Immobilizer diagram
Interior heater diagram
Air conditioner diagram
Headlights (with daytime running lights DRL on)
Side lights and number plate lights (hatchback, with daytime running lights)
Side lights and license plate lights (hatchback, without daytime running lights)
Side lights and license plate lights (sedan, with daytime running lights)
Headlight level control (hatchback)
Headlight level control (sedan)
Direction indicators and hazard warning lights
Measuring instruments and indicators
Windscreen wipers and washers
Central lock diagram
Мицубиси Lancer 3 and 5 (1984-1992)
General information
Maintenance
Car wash
Care of painted surfaces
Preservation of the bottom and cavities
Seat upholstery care
Engine Starting Assistance
Towing a car
Car tilting
Repair tool
Colt/Lancer Service Plan
Maintenance work
Engine and exhaust system
Engine oil change
External inspection of oil leaks
Checking the oil level
Checking the coolant level
Replacing the coolant
Checking the tightness of the cooling system
Checking the frost resistance of the coolant
Replacing spark plugs / checking electrical connections
Cleaning / replacing the air filter
Removal Water from a Diesel Fuel Filter / Replacing a Fuel Filter
Checking/replacing the V-belt. Tensioning/replacing the toothed belt
External inspection of the muffler
Checking the lambda probe
Gearbox / Wheel drive
External inspection of gearbox tightness
Gearbox: Checking the oil level
Gearbox: Oil change
Automatic Transmission: Checking the Oil Level
Automatic Transmission: Oil Change
Differential Gearbox: Checking Oil Level
Checking the rubber seals of the drive shafts
Differential Gearbox: Oil Change
Checking the clutch fluid level
Brakes / Wheels / Tires
Checking the brake fluid level
Checking the thickness of brake pads
Checking the brake system pipeline
Checking the handbrake
Replacing brake fluid
Checking tire pressure
Checking the tire profile
Checking the tire valve
Steering / Front Wheel Drive
Checking the dust boots of the steering tip joints and ball joints
Checking the steering wheel play
Checking the fluid level in the power steering system
Electrical equipment
Checking the battery
External inspection of seat belts
Power unit
Engine repair
COLT/LANCER engines
Key technical data of engines
Gasoline engine — device
Removal and installation of a gasoline engine
Adjusting the tension of the timing belt of a gasoline engine
Removal and installation a timing belt on a gasoline engine
Cylinder head of a gasoline engine — device
Removal and installation the cylinder head of a gasoline engine / replacing the cylinder head gasket
Removal and installation the camshaft of a gasoline engine
Diesel engine — device
Toothed belt transmission of a diesel engine — device
Timing Belt Tension Adjustment — Diesel Engine
Removal and installation a toothed belt of a diesel engine
Removal and installation valves — all engines
Checking Valve Guides — All Engines
Lapping of diesel engine valve seats
Modification of valve seats in cylinder head / modification of valves — all engines
Checking/Adjusting Valve Clearances — All Engines
Checking the valve clearance compensator of a diesel engine
Compression Test — All Engines
Alternator V-Belt — Gasoline Engine
V-belt alternator — diesel engine
Servo pump V-belt (all engines)
Air conditioning compressor V-belt (all engines)
Checking V-Belt Tension — All Engines
Engine fault diagnostics
Lubrication system
Engine oil contamination
Dilution of motor oil in a gasoline engine
Viscosity of motor oil
Universal oil
Engine oil application range/viscosity grades
Light running oil (synthetic)
Motor oil specification
Oil consumption
Engine lubrication circuit
Oil pan / oil pump / oil filter
Removal and installation the oil pan
Checking oil pressure
Checking the oil pressure switch sensor
Diagnostics of lubrication circuit faults
Cooling system
Gasoline engine cooling circuit — device
Cooling circuit
Antifreeze — General Information
Replacing the coolant
Removal and installation, checking of the thermostat
Radiator — device
Removal and installation the radiator
Checking the tightness of the cooling system
Checking, removing and installing the fan motor
Checking the Radiator Fan Relay
Checking the thermal switch
Checking, removing and installing the coolant temperature sensor
Removal and installation the coolant pump
Diagnostics of cooling system faults
Ignition system
Ignition system — general information
Precautions when working with the ignition system
Ignition distributor — device
Checking the ignition coil
Checking the ignition wires
Replacing breaker contacts
Checking/adjusting the closing angle
Checking/setting ignition timing
Removal and installation the ignition distributor
Spark plugs — general information
Recommended spark plug parameters for COLT / LANCER
Ignition timing table
Ignition system fault diagnostics
Fuel system
Fuel tank / fuel gauge — device
Ensuring cleanliness when working with the fuel system
Fuel level sensor
Removal and installation, checking of the fuel pump
Air filter
Removal and installation the air filter
Gas cable — device
Adjusting the throttle cable
Carburetor
Carburetor adjustment
Fuel supply problems
Conventional carburetor — device
Electronic carburetor FBC — device
Checking/adjusting idle speed/CO content
Removal and installation a conventional carburetor
Removal and installation the FBC carburetor
Checking/adjusting automatic cold start
Checking the fuel shut-off valve
Checking the electric heating of the intake pipe
Technical data of carburetors
Carburetor fault diagnostics
Fuel injection
Fuel injection device
MPI (Multi-Point Injection) Fuel Injection Device
Safety instructions for working with the fuel injection device
Relieving pressure in the fuel system
Checking the idle mode
Querying failure memory
Injection device fault codes
Checking Fuel Injection Device Sensors — Air Mass Meter
Intake Air Temperature Sensor — Check
Air pressure sensor — check
Coolant Temperature Sensor — Check
Throttle Position Sensor — Check
Idle Speed Switch Sensor — Check
Mounting Motor Position Sensor — Check
TDC sensor — check
Crankshaft Position Sensor — Check
Vehicle Speed Sensor — Check
Power Steering Pressure Switch Sensor — Check
Checking the control relay
Checking the fuel pump
Diagnostics of faults of the fuel injection device
Diesel power system
How a diesel engine works
Preheating device
Checking glow plugs
Removal and installation glow plugs
Fuel supply
Checking and replacing the fuel shut-off valve
Checking / adjusting the idle speed
Injection system — device
High pressure fuel pump (HPFP)
Removal and installation injectors
Checking/adjusting the start of fuel supply by the injection pump
Operation in winter
Diagnostics of faults in the fuel system of a diesel engine
Exhaust system
Exhaust gas discharge system — general information
Exhaust gas system for gasoline engines
Diesel Engine Exhaust Gas Removal System
COLT/LANCERII Engine Silencers (produced from January 1984 to August 1988)
Removal and installation the muffler
Removal and installation the lambda probe
Turbocharger
Functioning of the controlled catalyst
Operation of vehicles with catalytic converters
Transmission
Clutch
Clutch — device
Removal and installation / checking of the clutch
Removal and installation the release bearing
Checking/Adjusting Clutch Pedal Free Travel
Removal and installation the clutch cable
Hydraulic clutch — device
Bleeding the Clutch Hydraulic Drive
Diagnosing Clutch Faults
Car gearbox
Gearbox — device
Removal and installation the gearbox
Gear shift drive — device
Adjusting the gear shift lever
Automatic transmission — general information
Adjusting the Automatic Transmission Throttle Control Cable
Adjusting the Automatic Transmission Ignition Lock Switch
Chassis and running gear
Front suspension
Front suspension — device
Removal and installation the front pillar
Front pillar — device
Disassembling the front strut / removing and installing the shock absorber / coil spring
Checking/disposal of shock absorber
Wishbone — device
Removal and installation the wishbone / Replacing the ball joint seal
Removal and installation the anti-roll bar
Drive shafts — device
Removal and installation the drive shaft
Checking/disassembling the drive shaft/replacing the seals
Wheel hub bearings — device
Rear suspension
Rear suspension — device
Spring stand
Removal and installation the rear spring strut
Removal and installation shock absorber/coil spring
Disassembling the rear spring strut / Removing and installing the shock absorber / coil spring
Rear wheel bearings
Removal and installation rear wheel bearings
Removal and installation the rear wheel hub/brake drum
Checking the hub bearings
Steering
Steering wheel / steering column — device
Steering gearbox
Removal and installation the steering wheel
Removal and installation the steering tip
Removal and installation steering cuffs
Power steering — device
Checking the tightness of the steering system
Bleeding the steering system
Steering Wheel Vibration / Correcting Front End Imbalance
Wheel alignment angles
Installation and control values of wheel alignment angles
Brake system
Brake system — general information
Front wheel brakes — device
Removal and installation front brake pads
Checking the thickness of brake discs
Removal and installation rear disc brake pads
Removal and installation the brake caliper
Checking the power steering
Rear wheel drum brake — device
Removal and installation rear brake pads/brake drums
Removal and installation brake working cylinders
Brake fluid
Bleeding the brake system
Replacing brake pipes/brake hoses
Adjusting the brake light switch / brake pedal height
Handbrake — device
Adjusting the handbrake
ABS device
Technical data of the brake system
Diagnostics of brake system faults
Wheels and tires
Wheels and tires
Wheel and tire sizes
Wheel rim designation
Tire designations
Wheel replacement
Rules for tire care
Wheel balancing
Anti-skid chains
Spare wheel
Increased tire wear
Diagnosis of tire faults
Body and interior
Exterior (external elements)
Body — general information
COLT/LANCER body variants
Removal and installation the front bumper
Removal and installation the rear bumper
Removal and installation the radiator grille
Removal and installation side molding
Removal and installation front fenders
Removal and installation/adjustment of the engine compartment hood
Removal and installation/adjustment of the tailgate
Removal and installation the cladding of the water collection compartment
Removal and installation / adjustment of doors
Removal and installation door trim
Removal and installation / adjustment of door window glass / window lifter
Removal and installation a door handle / door lock
Car painting
Repairing damage from stone impacts
Body straightening/repair of rusty holes
Preparing for painting
Coloring
Interior (internal elements)
Removal and installation ceiling trim
Removal and installation the center console (cars produced before 8.88)
Removal and installation the center console (cars produced since 9.88)
Removal and installation the instrument panel / instrument panel trim (vehicles produced before 8.88)
Removal and installation the instrument panel / instrument panel trim (cars produced since 9.88)
Removal and installation the outside mirror
Removal and installation front seats
Removal and installation the rear seat
Heating system
Heater — general information
Heater Fan / Heater Unit
Checking/removing and installing the fan/ballast resistors (vehicles manufactured before 8.88)
Checking/removing and installing the fan/ballast resistors (vehicles produced since 9.88)
Removal and installation/adjustment of heater rods
Removal and installation air outlet nozzles
Diagnosing heater faults
Electrical equipment
Equipment and devices
Search for electrical equipment failures
Checking switches
Checking the relay
Checking the windshield wiper motor
Checking the turn signal switch
Checking the brake light
Checking the rear window defroster
Disconnecting and connecting connectors in MITSUBISHI
Replacing fuses
Lighting system — general information
Table of lamps
Replacement of outdoor lighting lamps
Replacing interior lighting bulbs
Removal and installation headlights
Headlight adjustment
Removal and installation the rear light
Devices — General information
Removal and installation the instrument panel / Replacing the bulbs
Removal and installation / disassembly of the turn signal / windshield wiper switch
Removal and installation the ignition switch / steering wheel lock
Removal and installation the hazard warning light switch/rear fog light switch
Removal and installation speakers/radio
Removal and installation a pin antenna
Replacing the wiper blade rubber
Removal and installation / adjustment of windshield washer nozzles
Removal and installation the windshield wiper motor
Windscreen washer
Diagnosing Windshield Wiper Problems
Power devices
Removal and installation the battery
Checking the battery
Self-discharge of the battery
Charging the battery
Storing the battery
Battery fault diagnostics
Generator — General Information
Safety precautions when working with a generator
Checking the generator voltage
Removal and installation the generator
Disassembling the generator / Replacing the carbon brushes
Generator fault diagnostics
Starter — General Information
Checking/replacing the starter relay
Starter fault diagnostics
Electrical circuits
Using Electrical Schematics
Designations of electrical components
Relay location
Electrical circuit distribution
Current circuit of the ignition system
Battery charging current circuit
Preheating current circuit
Current circuit of a conventional carburetor
Electronically controlled carburetor current circuit
Current Circuit of MPI-SOHC System
Current circuit of the MPI-DOHC system
Current circuit of the air conditioner
Current circuit of 3-speed automatic transmission
Current circuit of 4-speed automatic transmission with electronic control
Headlight current circuit
Headlight range controller current circuit
Current circuit of tail lights, parking lights and license plate light (hatchback)
Current circuit for interior and luggage compartment lighting (Lancer hatchback, sedan)
Direction indicator and hazard warning light current circuit
Brake light current circuit
Reversing light current circuit
Current circuit of the audio signal
Current circuit of warning lamps
Current circuit of tail lights, parking lights and license plate lighting (sedan)
Rear fog light current circuit
Current circuit for interior and luggage compartment lighting (Colt hatchback)
Current circuit of instruments and control lamps
Power window current circuit (Lancer hatchback, sedan)
Current circuit of the central locking device
Power window current circuit (Colt hatchback)
Heater current circuit
Current circuit of the air conditioner (conventional carburetor «M/T», FBC, MPI-8, OHC «MT-2WD»)
Air conditioner current circuit (diesel engine)
Windscreen wiper and washer current circuit
Rear window wiper and washer current circuit
Headlamp washer current circuit
Rear window heating current circuit
Current circuit of the electric drive of the outside mirror
Current circuit of the audio system
Current circuit of the clock
Cigarette lighter current circuit
Current circuit of a roof window (hatch)
Seat heating current circuit
Anti-lock brake system current circuit
Мицубиси Lancer 9 (2000-2007, petrol)
General information
User manual
Vehicle identification
Abbreviations and symbols
General repair instructions
Main parameters of the car
Garage jack stop and lift paw installation points
General description
Door lock
Anti-theft system (sedan)
Odometer and trip meters
Fuel quantity indicator
Coolant temperature gauge
Car clock
Instrument cluster indicators
Car window lifters
Light signaling on the car
Headlight range correction system
Car flare
Car hood
Trunk lid (sedan)
Rear door (station wagon)
Filler hatch
Windscreen wiper and washer control
Adjusting the position of the steering wheel
Mirror control
Rear window defroster (sedan) or rear door window defroster (station wagon)
Car seats
Seat belts
Precautions when operating vehicles equipped with the SRS system
Car hatch
Heater and air conditioner control
Radio tape recorder — main points of operation
Connector for connecting additional equipment (universal)
Car cigarette lighter
Anti-lock braking system (ABS)
Driving a car with automatic transmission
Driving a car with a CVT
Driving a car with a manual transmission
Tips for driving in different conditions
Towing a car
Starting the engine
Jump starting with an additional battery
Engine malfunctions while driving
Spare tire, jack and tools
Jacking up a car
Wheel replacement
Replacement with «dokatka»
Recommendations for choosing tires
Checking tire pressure and condition
Tire replacement
Features of using aluminum wheels
Replacement of wheel disks
Brake pad wear indicators
Catalytic converter and exhaust system
Checking and replacing fuses
Replacing lamps
Maintenance
Service intervals
Rules for performing work in the engine compartment
Checking the condition of the engine oil
Engine oil change
Replacing the oil filter
Checking the air filter
Checking the coolant
Replacing the coolant
Replacing the fuel filter
Checking the battery status
Checking and cleaning spark plugs
Checking High Voltage Wires (MPI Engine)
Checking the ignition timing angle
Checking the idle speed
Checking for increased idle speed when the air conditioner is turned on
Checking the composition of exhaust gases at idle speed
Compression check
Checking the vacuum in the intake manifold
Checking and adjusting drive belts of attachments
Checking the condition of the timing belt
Checking the brake fluid level
Checking the fluid level in the power steering reservoir
Checking the Transfer Case Oil Level (4WD Models)
Transfer Case Oil Change (4WD Models)
Checking the condition and level of the working fluid in the variator or automatic transmission
Replacing the working fluid in a variator or automatic transmission
Cleaning the CVT or automatic transmission fluid cooler lines
Checking the oil level in the rear differential housing (4WD models)
Changing the oil in the rear differential housing (4WD models)
Checking the washer fluid level
Air conditioning system refill
Replacing the cabin filter
Additional checks
Power unit
Repair of MPI engines
Catalog numbers of original spare parts
General information about engines
Checking and adjusting valve clearances
Timing Belt Replacement (4G15 Engine)
Timing Belt Replacement (4G93 Engine)
Replacing oil seals
Replacing the cylinder head gasket
Engine assembly
Repair of GDI engines
General information about GDI engines
Checking hydraulic compensators
Timing Belt Replacement (4G15 Engine)
Timing Belt Replacement (4G93 Engine)
Replacing oil seals
Replacing the cylinder head gasket
Engine assembly
Engine overhaul
Rocker Arms and Camshaft (MPI Engines)
Rocker arms and camshafts (GDI engines)
Cylinder head and valves
Piston and connecting rod
Cylinder block, crankshaft and torque converter drive plate
Engine support
Transmission support
Central longitudinal beam and powertrain supports
Front suspension cross beam
Cooling and lubrication system
General information about the cooling system
Checks and adjustments on the car
Thermostat assembly
Coolant pump
Hoses and tubes of the cooling system
Radiator and electric fan of the cooling system
General information about the lubrication system
Sensors and valves
Oil pan
Oil pump housing
MPI fuel injection system
General rules when working with an electronic control system
Fuel injection system diagnostics
Periodic maintenance
Checking the fuel injection system components (MPI)
Checking Fuel Injection System Components with an Oscilloscope
Car injectors
Throttle body
Electronic engine control unit
Fuel tank
Accelerator pedal
GDI fuel injection system
General information about GDI engines
Periodic maintenance
Fuel injection system diagnostics
Checking the components of the GDI fuel injection system
Checking Fuel Injection System Components with an Oscilloscope
Removal and installation of GDI fuel injection system components
Electronic engine control unit
Fuel tank
Accelerator pedal and accelerator pedal position sensor
Intake and exhaust system
General information about the toxicity reduction system
Forced crankcase ventilation system
Fuel vapor recovery system
Exhaust gas recirculation system
Catalytic converter
Air filter
Intake manifold
Exhaust manifold
Exhaust pipes, muffler and catalytic converter
Starting and charging system
General information about the ignition system
Spark plugs and ignition coils
Ignition system sensors
General information about the launch system
Checks and adjustments
Starter starter
General information about the charging system
Maintenance Precautions
Checking the generator output voltage drop
Checking the generator output current
Checking the regulated voltage
Car Generator
Checking the generator output voltage waveform on a motor tester (oscilloscope)
Transmission
Automatic gearbox
General information about automatic transmission
Automatic transmission diagnostics
Checking mechanical systems of the gearbox
Checking the automatic transmission control system
Automatic transmission control cable
Automatic transmission selector
Ignition lock system and automatic transmission selector lock system
Gearbox assembly
Variator (CVT)
General information about the variator
Variator diagnostics
Checking the mechanical systems of the variator
Checking the CVT control system
Variator control cable
CVT selector
Ignition lock system and CVT selector lock system
Variator assembly
Drive shafts and gearbox
Transfer case assembly
Cardan shaft
Checking the axial clearance of the front wheel hub
Front wheel hub
Drive shafts
Disassembling and assembling the drive shaft (2WD models)
Preliminary checks
Rear wheel hub (2WD)
Rear gearbox
Chassis and running gear
Front suspension
Checking and adjusting the front wheel alignment angles
Front suspension strut
Lower control arm of the front suspension
Transverse stability stabilizer
Toe-in control arm, upper and lower arms
Trailing arm
Rear suspension
Checking and adjusting the rear wheel alignment angles
Checking the ball joint protective covers
Rear suspension strut
Transverse stabilizer
Subframe (4WD models)
Steering
Steering checks and adjustments
Steering wheel
Steering column
Steering gear
Power steering pump
Power steering hydraulic hoses
Brake system
Checking and adjusting the brake pedal
Checking the operation of the brake booster
Checking the operation of the brake booster check valve
Bleeding the brake system
Checking the brake fluid level sensor
Checking disc brakes
Checking the rear drum brakes
Brake pedal
Master cylinder and brake booster
Front disc brakes
Rear drum brakes
General information about anti-lock braking system (ABS)
ABS system diagnostics
Checking the operation of the ABS system
ABS control unit assembly
Wheel speed sensor
Slowdown sensor
Parking brake cable
Parking brake
Parking brake lever
Body and interior
Doors, locks and windows
Body checks and adjustments
Additional anti-roll bar (station wagon versions from 05.2001)
Car hood
Car wing
Fuel tank filler flap
Windshield
Fixed side glass in the luggage compartment (station wagon)
Rear window (sedan)
Rear door glass (station wagon)
Side door assembly
Side door trim and waterproof film
Side door glass and window lifter
Side door lock and handle
Side door guide groove and seal
Trunk lid (sedan)
Rear door (station wagon)
Tailgate trim and waterproof film (station wagon)
Rear Door Lock and Handle (Station Wagon)
Roof hatch
Remote control central locking system
Exterior (external elements)
Front bumper
Rear bumper
Radiator grille
Additional external elements
Overlays and moldings
Windscreen wiper and washer
Rear window wiper and washer (sedan)
Rear door glass wiper and washer (station wagon)
Side rear view mirror
Additional side rear view mirror
Interior (internal elements)
Instrument panel
Central console
Front pillar trim
Ceiling finishing
Interior rear view mirror
Interior curtain (station wagon)
Front seat
Back seat
Front seat belt with pretensioner
Rear seat belts
Electrical equipment
Heater and air conditioner
Safety precautions during maintenance and repair
Troubleshooting
Basic checks
Work with the air conditioning system
Air Conditioner Control Panel Assembly
Heater unit and heater electric fan assembly
Heater fan motor and air intake mode selection flap servo drive
Evaporator assembly
Compressor and drive belt for attachments
Condenser and condenser fan motor
Air conditioning system piping
Air ducts of the ventilation system
Differences for air conditioner with automatic etching
Security system SRS
General information about the passive restraint system (SRS)
Safety precautions during maintenance
Troubleshooting
SRS System Maintenance
SRS Electronic Control Unit
Airbag modules and coil wire
Seat belt with pretensioner
Equipment and devices
Ignition switch
Checking gauges and indicators on a vehicle
Instrument cluster
Outdoor lighting
Sound signal
Car cigarette lighter
Connector for connecting additional equipment
Steering column combination switch
Car clock
Car audio system
Mitsubishi Multi-Communication System (MMCS)
Outside air temperature sensor
Rear window defroster
Mitsubishi Multiplex System (SWS)
Location of connectors in the engine compartment
Wiring diagrams (saloon)
Explanations for electrical equipment diagrams
Mounting blocks
Power supply system
Engine starting system
Ignition system
Charging system
Engine management system
Sound signal
Electric Fan Control System
Car clock
Variator control system
Cigarette lighter and ashtray light
Automatic transmission control system
Floor lighting
Brake lights
Car headlights
Front side lights, rear side lights, number plate lights and light warning buzzer
Interior lighting, luggage compartment lighting and ignition switch illumination
Direction indicators and hazard warning lights
Reversing lights and position warning buzzer
Meters and indicators
Instrument cluster indicators
Central lock
Manual air conditioner
Automatic air conditioning
Windshield wiper and washer
Rear window wiper and washer
Electrically adjustable side mirrors
Rear window defroster and side mirror defrosters
Car audio system
Mitsubishi Multi-Communication System (MMCS)
Key left in ignition warning buzzer
Anti-lock braking system (ABS)
Supplementary Restraint System (SRS)
Electric sunroof
Additional connector
Wiring diagrams (wagon)
Power supply system
Engine starting system
Ignition system
Charging system
Engine management system
Electric Fan Control System
Variator control system
Sound signal
Brake lights
Car headlights
Front side lights, rear side lights, number plate lights and light warning buzzer
Key left in ignition warning buzzer
Front fog lights
Interior lighting, luggage compartment lighting and ignition switch illumination
Direction indicators and hazard warning lights
Reversing lights and position warning buzzer
Meters and indicators
Cigarette lighter and ashtray light
Instrument cluster indicators
Power windows
Central lock
Manual air conditioner
Automatic air conditioning
Windshield wiper and washer
Rear door glass cleaner and washer
Rear door glass defroster and side mirror defrosters
Electrically adjustable side mirrors
Front seats with electric adjustment
Additional connector for connecting front fog lights
Car clock
Car audio system
Mitsubishi Multi-Communication System (MMCS)
Anti-lock braking system (ABS)
Supplementary Restraint System (SRS)
Electric sunroof
Connector for connecting additional equipment
Мицубиси Galant 5 (1983-1989, petrol)
General information
Troubleshooting
Engine Troubleshooting
Troubleshooting the engine electrical system
Fuel system troubleshooting
Troubleshooting the cooling system
Troubleshooting Clutch Problems
Troubleshooting a Manual Transmission
Automatic transmission troubleshooting
Troubleshooting Drive Shafts
Rear Axle Troubleshooting
Troubleshooting the brake system
Troubleshooting suspension and steering
Maintenance
Using the manual
Adjustment and periodic maintenance — specification
Adjustment and Periodic Maintenance — Introduction
General information about adjustment
Vehicle Maintenance Schedule
Checking the level of working fluids
Checking the condition of the tires and their pressure
Checking the power steering fluid level
Checking the level of working fluid in an automatic transmission
Changing engine oil and oil filter
Inspection and replacement of windshield wipers
Checking and adjusting the free travel of the clutch pedal (cable-actuated clutch)
Checking, maintaining and charging the battery
Checking, adjusting and replacing drive belts
Checking and replacing hoses in the engine compartment
Checking the cooling system
Tire rotation
Checking the brake system
Replacing the air filter and PCV filter
Checking the throttle position sensor (closed-loop carburetor)
Checking and adjusting valve clearances (not all models)
Checking and adjusting the idle speed
Checking the fuel system
Checking axle shaft covers
Checking the exhaust system
Checking the oil level in a manual transmission
Replacing the fuel filter
Replacing spark plugs
Checking and replacing spark plug wires, distributor cap and rotor
Checking and cleaning the carburetor air damper
Checking the Heated Air Intake (HAI) Air Filter
Cooling system maintenance (draining, flushing and filling coolant)
Checking, lubricating and adjusting rear wheel bearings (only with drum brakes)
Changing brake fluid (Precis models only)
Replacing the working fluid and filter of the automatic transmission
Changing oil in manual transmission
Emission control system check and tank replacement
Checking and adjusting the ignition timing
Checking and replacing the positive crankcase ventilation (PCV) valve
Replacing the oxygen sensor
Power unit
Engine repair
Engine — Specifications
General information and engine identification
Repair procedures that can be performed without removing the engine from the vehicle
Valve Cover — Removal and Installation
Valve Rocker Arms — Removal, Inspection and Installation
Valve springs, holders and valve stem seals — replacement
Hydraulic valve regulators — removal, inspection and installation
Toothed belt and sprockets
Front Crankshaft Seal — Replacement
Camshaft(s) — Removal, Inspection and Installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Oil pan — removal and installation
Oil pan — removal, inspection and installation
Flywheel/Drive Disc — Removal and Installation
Rear Main Seal — Replacement
Engine Mounts — Checking and Replacing
Engine overhaul
General Engine Overhaul Procedures — Specifications
Engine Overhaul Procedures — General Information
Engine Overhaul — General Information
Checking the compression in the cylinders
Top dead center (TDC) of the piston of the first cylinder — installation
Engine Removal — Methods and Safety Measures
Engine — removal and installation
Engine assembly options
Engine overhaul — disassembly sequence
Cylinder head — disassembly
Cylinder head — cleaning and inspection
Valves — Maintenance
Cylinder head — assembly
Pistons/Connecting Rods — Removal
Crankshaft — extraction
Cylinder Block — Cleaning
Cylinder Block — Check
Cylinder honing
Pistons/Connecting Rods — Check
Crankshaft — check
Main and connecting rod bearings — inspection
Engine overhaul — assembly sequence
Piston rings — installation
Crankshaft — installation and checking of main bearing clearance
Install the rear crankshaft seal
Pistons/Connecting Rods — Installing and Checking Connecting Rod Bearing Clearance
Cooling and heating
Cooling, heating and air conditioning system — specification
Cooling, heating and air conditioning systems — general information
Antifreeze — General Information
Thermostat — Checking and Replacing
Radiator — removal and installation
Engine Cooling Fan — Checking and Replacing
Coolant Temperature Sensor — Checking and Replacing
Coolant reservoir — removal and installation
Water pump — check
Water pump — removal and installation
Air Conditioner and Heater Blower Motor — Removal and Installation
Heater Radiator — Replacement
Heater and Air Conditioner Control Unit — Removal and Installation and Cable Adjustment
Air Conditioning System — Inspection and Maintenance
Air Conditioner Receiver/Dryer — Removal and Installation
Air Conditioner Compressor — Removal and Installation
Air Conditioner Condenser — Removal and Installation
Fuel and exhaust system
Fuel and exhaust system — specification
Fuel and exhaust system — general information
Bleeding Fuel Pressure (Fuel Injected Models)
Fuel Pump/Fuel Pressure — Check
Fuel lines and fittings — general information
Fuel pump — removal and installation
Fuel tank — removal and installation
Fuel tank — flushing and repair
Air filter — removal and installation
Carburetor — removal and installation
Carburetor — diagnostics and overhaul
Carburetor — checking on the car and adjustment
Fuel injection system
Fuel injection unit (TBI) — removal, overhaul and installation
Fuel filter — general information
Multi-Point Injection (MPI) — Removal and Installation
Throttle Cable — Removal, Installation and Adjustment
Exhaust System Maintenance — General Information
Turbocharger — General Information
Turbocharger — Check
Turbocharger — removal and installation
Engine electrical equipment
Engine Electrical System — Specification
Engine Electrical System — General Description
Battery — Removal and Installation
Battery Cables — Checking and Replacing
Ignition system — general description and safety precautions
Ignition system — check
Ignition Coil — Checking and Replacing
Distributor — removal and installation
Vacuum ignition timing regulator — checking and replacement
Sensor-switch — replacement
Checking and replacing the sensor coil
Centrifugal ignition timing regulator — checking and replacing components
Distributor Sensor Air Gap — Checking and Adjusting
Battery Charging System — General Description and Safety Precautions
Charging system — check
Generator — removal and installation
Voltage Regulator/Generator Brushes — Replacement
Launch system — general description and safety precautions
Starter — Checking in a Car
Starter — removal and installation
Starter Solenoid Relay — Removal and Installation
Reducing exhaust toxicity
Emission Control Systems for Toxic Substances in the Atmosphere — General Information and Precautions
Positive Crankcase Ventilation (PCV) System
Fuel vapor emission control system
Heated Air Intake (HAI) System (Carbureted Models)
Air Injection System (1988 and Earlier Models)
Exhaust Gas Recirculation (EGR) System
Additional air supply system
Catalytic converter
Retarding devices (carburetor models)
Fuel mixture control valves
Idle Speed Enhancement System (Carburettor Models)
Altitude compensation system
Computerized Engine Control (CEC)
Transmission
Manual gearbox
Manual transmission — specification
Manual transmission — general information
Gear shift mechanism of a manual transmission — removal, installation and adjustment
Manual gearbox — removal and installation
Overhaul of a manual transmission — general information
Automatic gearbox
Automatic transmission — specification
General information
Diagnostics — General
Replacing the cuffs
Gearbox Mounting Assemblies — Checking and Replacing
Mode selector lever mechanism — removal, installation and adjustment
Throttle Cable (TV) (3-Speed Models) — Checking and Adjusting
Neutral gear sensor — checking, replacing and adjusting
Automatic transmission — removal and installation
Clutch and drive shafts
Clutch and Drive Shafts — Specification
General information
Clutch — description and testing
Clutch parts — removal, inspection and installation
Clutch release bearing, release fork and axle — removal and installation
Clutch cable — removal, installation and adjustment
Clutch Master Cylinder — Removal, Overhaul and Installation
Clutch slave cylinder — removal, overhaul and installation
Clutch hydraulic system — bleeding
Drive shafts — general information and testing
Drive shafts — removal and installation
Replacement of drive shaft covers and overhaul of constant velocity joint
Chassis and running gear
Brake system
Brake system — specification
Brake system — general description
Anti-lock braking system (ABS) — general description
Disc brake pads (front and rear) — replacement
Disc brake mechanism — removal, overhaul and installation
Brake disc — inspection, removal and installation
Drum brake shoes — replacement
Wheel brake cylinder — removal, overhaul and installation
Master Brake Cylinder — Removal, Overhaul and Installation
Brake force regulator — removal and installation
Brake Hoses and Tubes — Inspection and Replacement
Hydraulic brake system — bleeding
Brake booster — inspection, removal and installation
Parking brake — adjustment
Parking Brake Cables — Replacement
Car suspension
Suspension and steering — specification
Suspension and steering — general description
Front Anti-Roll Bar — Removal and Installation
Stretching — removal and installation
Front Strut/Shock Absorber and Coil Spring — Removal, Inspection and Installation
Shock absorber — replacement
Lower control arm — removal, inspection and installation
Ball joints — inspection and replacement
Steering knuckle and hub — removal and installation
Front Hub and Bearing — Removal and Installation
Rear Anti-Roll Bar (Precis Model Only) — Removal and Installation
Cross tie rod — removal and installation
Rear Coil Spring — Removal, Inspection and Installation
Rear shock absorber — removal and installation
Rear axle beam — removal, overhaul and installation
Wheels and tires — general information
Front Wheel Alignment Angles — General Information
Steering
Steering — General Information
Steering wheel — removal and installation
Intermediate shaft — removal and installation
Steering gear — removal and installation
Steering rod shanks — removal and installation
Steering gear covers — replacement
Power Steering Pump — Removal and Installation
Power Steering System — Bleeding
Body and interior
Exterior (external elements)
Body — general information
Body — maintenance
Hood cover — removal, installation and adjustment
Bumpers — removal and installation
Outside mirror — removal and installation
Body Dimensions — Colt 1988-92
Body dimensions — Colt 3-door 1988-92
Body dimensions — Lancer 1988-92
Body dimensions — Lancer 4-door 1988-92
Body dimensions — Galant 2WD 1988-89
Body dimensions — Galant 1988-89
Interior (internal elements)
Vinyl Finishing — Care
Upholstery and carpets — care
Front apron inner panels — removal and installation
Automatic Shoulder Belts — General Information
Checking seat belts
Speedometer Cable — Removal and Installation
Doors, locks and windows
Hinges and locks — maintenance
Fixed glass — replacement
Decorative door panel — removal and installation
Doors — removal, installation and adjustment
Trunk lid — removal, installation and adjustment
Rear door — removal, installation and adjustment
Door lock, cylinder mechanism of the lock and handles — removal and installation
Door glass — removal and installation
Electrical equipment
Equipment and devices
Chassis electrical equipment — general description
Electrical Equipment Fault Diagnosis — General Description
Fuses — General Description
Fusible Links — General Description
Relay — General Description
Direction Indicator/Hazard Warning Flashers — Checking and Replacing
Ignition Switch — Removal and Installation
Combination switch — removal and installation
Headlights — Removal and Installation
Headlights — adjustment
Replacing lamps
Instrument cluster — removal and installation
Cruise control system — description and testing
Electric windows — description and testing
Central locking — description and testing
Electrical diagrams
Electrical diagrams — general description
Typical ignition circuit diagram
Typical electrical circuit for switching on headlights
Typical wiring diagram for rear lights, parking lights and license plate lights
Typical electrical circuit diagram of the backup power supply
Typical wiring diagram for switching on the ceiling light and interior lighting
Typical electrical circuit diagram for instrument panel and interior lighting
Typical electrical circuit diagram of the brake light circuit
Typical wiring diagram for turn signal and hazard warning lights
Electrical diagram for turning on the sound signal
Electrical diagram for switching on the electric window lifter
Central locking wiring diagram
Мицубиси Galant 6 and 7 (1987-1998)
General information
Introduction to guide
Vehicle Identification Numbers
Purchase of spare parts
Car maintenance technology
Necessary tools and equipment for the workplace
Jacking up a car
Towing a car
Starting the engine from an auxiliary power source
Automotive chemicals, cleaners, sealants
Diagnostics of faults in vehicle components and systems
User manual
Technical characteristics of the car
Keys and door/trunk locks
Hood — opening and closing
Window lift control
Upper hatch
Anti-theft system
Ignition switch
Front seat adjustment
Back seat
Adjusting headrests
Electric heated front seats
Seat belts
Supplemental Restraint System (SRS)
Risk of Carbon Monoxide (CO) Poisoning
Instrument panel and controls
Control lamps and indicators
Meters and indicators
Left combination steering column switch (exterior lighting and signaling devices)
Headlight lens washers
Headlight optical axis tilt regulator
Right combination stalk (windscreen wipers and washers)
Hazard warning light switch
Rear window/external rear view mirror heating switch
Fog light switch
Instrument cluster backlight brightness control
Interior lighting
Heating, ventilation and air conditioning system
Audio system — radio, tape recorder, CD player
Sun visors
Cigarette lighter and ashtrays
Digital watch
Storage boxes
Luggage compartment equipment
Driving and operation
Basic precautions when operating a vehicle
Running in a new car
Refueling a car
Transportation of goods by car
Starting the engine
Peculiarities of driving a car with a manual transmission
Peculiarities of driving a car with automatic transmission
Speed control system (tempostat)
Braking a car
Car parking
Recommendations for driving in adverse weather conditions
Peculiarities of driving a car in adverse road conditions
Tire grip on the road surface
Towing a trailer
Maintenance
Layout of components in the engine compartment
Schedule of routine vehicle maintenance
Maintenance Specifications
General information about settings and adjustments
Checking fluid levels
Checking the condition of the tires and their inflation pressure
Changing engine oil and oil filter
Checking, servicing and charging the battery
Checking the condition of the cooling system components
Checking the condition and replacing the hoses located in the engine compartment
Checking the condition and replacing the windshield wipers
Wheel rotation
Checking the condition of the suspension and steering components
Lubrication of chassis components
Replacing ATF automatic transmission and differential final drive
Checking the condition of the brake lines
Checking the condition / servicing disc brakes
Checking the condition of the protective covers of the drive shafts
Checking and adjusting valve clearances — Mirage only
Replacing the air cleaner filter element
Cooling system maintenance
Replacing the fuel filter
Checking and replacing the PCV valve
Checking the condition and replacing spark plugs
Checking the condition, adjusting the tension force and replacing the drive belts
Checking the condition of the exhaust system components
Replacing manual transmission oil
Transfer Case Lubricant Replacement — Galant 4WD Only
Rear Differential Lube Replacement — Galant 4WD Only
Checking the condition / servicing drum brakes
Checking the proper functioning of the parking brake
Checking the proper functioning of the brake booster
Checking the condition of seat belts
Checking the condition and replacing components of the ignition system
Checking/adjusting the ignition timing
Checking the condition of the fuel evaporative emission system components
Checking the condition of the power supply system components
Checking the condition and replacing the timing belt
Power unit
Dismantling the engine
Engine specifications
Removal and installation the engine
Removal and installation the cylinder head cover
Removal and installation of valve drive assemblies
Removal and installation the thermostat
Removal and installation the intake manifold
Removal and installation the exhaust manifold
Removal and installation a turbocharger
Removal and installation the cooling system radiator (all models)
Removal and installation the engine cooling system fan
Removal and installation the water pump
Removal and installation the cylinder head
Removal and installation the engine oil pan
Removal and installation the oil pump
Removal and installation the crankshaft vibration damper
Removal and installation the timing belt cover and timing belt
Replacing the front crankshaft oil seal
Removal and installation camshafts and valve lifters
Removal and installation the balance shaft
Replacing the rear crankshaft oil seal
Removal and installation the flywheel/drive disc
Engine overhaul
General information about major repairs
Checking the compression pressure in the engine cylinders
Checking oil pressure
Alternative options for engine repair schemes
Useful tips for engine reconditioning
Preparation for major repairs
The procedure for disassembling the engine in preparation for major repairs
Cylinder head refurbishment
Restorative repair of the cylinder block
Test run and running-in of the engine after major repairs
Cooling and heating
Engine cooling and heating systems
Cooling and Heating System Specifications
Antifreeze — General Information
Checking the proper functioning and thermostat
Checking the condition of the cooling system fan
Removal and installation the cooling system radiator
Checking the condition of the water pump
Removal and installation the water pump
Checking and replacing the coolant temperature sensor unit
Replacing the electric motor of the heater fan drive
Removal and installation the heater heat exchanger
Checking and servicing heating and air conditioning systems
Removal and installation the heater and air conditioner control panel, adjusting the drive cables
Power and exhaust systems
General information about the power supply and exhaust systems
Power and exhaust system specifications
Relieving pressure in the fuel system
Removal and installation the throttle body
Removal and installation of fuel lines and injection injectors
Checking the condition and replacing fuel lines and their fittings
Checking the proper functioning of the injectors
Removal and installation the fuel pressure regulator
Removal and installation the fuel tank relief valve
Removal and installation the fuel tank
Fuel Tank Cleaning and Repair — General Information
Checking the fuel pump, measuring the fuel pressure
Removal and installation the fuel pump / fuel flow sensor
Exhaust system — general information and inspection
Engine electrical equipment
General information about the engine electrical equipment
Engine Electrical Specifications
Removal and installation the battery
Checking the condition and replacing battery wires
Ignition System — General Information and Precautions
Checking and adjusting the ignition system
Checking the condition and replacing the ignition coil
Removal and installation the key transistor (ignition module)
Removal and installation the ignition distributor (with contactless ignition system)
Firing order
Charging system — general information and precautions
Checking the status of the charging system
Checking, removing and installing the generator
Starting System — General Information and Precautions
Checking the serviceability of the starter and starting circuit
Removal and installation the starter
Engine management systems
Engine Management Systems — Design Description
Engine Management System Specifications
PCV System — Information, Component Testing and Replacement
Evaporative Emissions (EVAP) System Information, Component Testing and Replacement
Exhaust Gas Recirculation (EGR) System — Information, Component Testing and Replacement
On-Board Diagnostics (OBD) System — Operating Principle and Error Codes
Replacing the control module (ECM / PCM)
Information sensors and actuators
Catalytic Converter — General Information, Checking Condition and Replacement
Transmission
Mechanical gearbox
Manual Transmission Specifications
General information 5-speed manual transmission
Adjusting the gear shift drive
Removal and installation the reverse light switch sensor
Removal and installation the gearbox
Overhaul of manual transmission
Automatic gearbox
Automatic Transmission Specifications
General information and operating principle
Diagnostics of AT failures — general information
Adjustments made without removing the AT from the vehicle
Removal, installation and adjusting the start enable switch sensor
Removal and installation of automatic transmission
Overhaul of automatic transmission
Clutch
Clutch and transmission line specifications
Clutch — General information and component condition check
Removal, inspection and installation of clutch assembly components
Removal, checking and installation the release bearing and clutch release fork
Checking the condition and replacing the guide bearing
Adjusting the clutch pedal
Clutch cable adjustment, cable assembly removal and installation (Mirage models)
Removal and installation the clutch master cylinder
Removal and installation the clutch slave cylinder
Bleeding air from the hydraulic circuit of the clutch release drive
Drive shafts and transfer case
General information about the transfer case
Replacing the rear transfer case oil seal
Removal and installation the transfer case lever
Removal and installation drive shafts
Drive shaft joints — general information and maintenance
Checking the condition of the transmission line
Removal and installation the propeller shaft
Replacing the cardan joint
Balancing the cardan shaft
Removal and installation the propeller shaft central bearing assembly
Removal and installation rear axle shafts (AWD Galant models through 1993)
Removal and installation the rear axle hub journal, wheel bearing and seal
Replacing the rear differential pinion seal
Removal and installation the rear differential housing (AWD Galant models through 1993)
Chassis and running gear
Brake system
General information about the brake system
Brake system specifications
Replacing the brake light switch sensor
Removal and installation the master brake cylinder
Adjusting the foot brake pedal
Checking the serviceability and tightness, removing and installing the brake booster
Removal and installation the regulator valve
Removal and installation brake lines
Bleeding the brake system
Disc brakes — general information
Evaluation of the condition of brake pads
Replacing disc brake pads
Removal and installation of disc brake calipers
Restorative repair of the disc brake caliper
Removal, condition check and installation of the brake disc
Drum brakes — general information
Removal, installation and inspection of the brake drum
Checking the condition of the brake shoes
Removal and installation brake shoes
Adjustment of drum brake mechanisms
Removal, restoration and installation of wheel cylinders
Removal and installation the parking brake cable(s)
Adjusting the parking brake
Removal and installation parking brake friction shoes (with disc brakes)
Anti-lock Brake System (ABS) — Information, Diagnostics and Trouble Codes
Removal and installation of the hydraulic modulator
Removal and installation the ABS control unit
Removal and installation wheel sensors
Removal and installation acceleration sensors (G-sensors)
Replacing wheel sensor rotors
Car suspension
Suspension and steering — design description
Suspension and steering specifications
Removal and installation of struts and coil springs of the front suspension
Restorative repair of front suspension strut assemblies
Checking the condition of the upper ball joints of the front suspension (Galant 1994-1998)
Removal and installation the upper front suspension arms (Galant 1994-1998)
Checking the condition of the lower ball joints of the front suspension
Removal and installation the lower arms of the front suspension
Removal and installation the front anti-roll bar
Removal and installation of steering knuckles and hub assemblies with wheel bearings (front suspension)
Removal and installation rear struts
Restorative repair of rear suspension strut assemblies
Removal and installation the upper control arms of the rear suspension
Removal and installation the lower control arms of the rear suspension
Removal and installation the rear suspension trailing arms
Removal and installation the rear anti-roll bar
Adjusting wheel bearings
Removal and installation of hub assemblies
Removal and installation wheel studs
Wheels and tires — general information
Wheel alignment angles
Steering
Removal and installation the steering wheel
Removal and installation the steering column combination switch
Removal and installation the windshield wiper control switch
Removal and installation the ignition lock cylinder
Removal and installation the ignition switch
Removal and installation steering rods
Replacing the protective covers of the steering gear assembly
Removal and installation the manual steering gear
Removal and installation of power steering
Removal and installation the steering pump
Bleeding air from the hydraulic circuit of the power steering system
Body and interior
Exterior (external elements)
General information about the car body
Tightening forces of threaded connections
Car body and underbody components care
Repair of minor damage to body panels
Repair of seriously damaged body panels
Removal, installation and adjustment of the hood position
Replacing the radio antenna
Removal and installation front fenders
Interior (internal elements)
Caring for Vinyl Trim Elements
Caring for upholstery and carpeting
Removal and installation the instrument panel
Removal and installation the center console
Removal and installation interior door trim panels
Replacing the interior rear view mirror
Removal and installation seats
Removal and installation the seat drive electric motor
Doors, locks and windows
Maintenance of car hinges and locks
Replacement of windshield and other fixed glass
Removal, installation and adjustment of the side doors
Removal, installation and adjusting the position of the trunk lid (Sedan models)
Removal, installation and adjustment of the tailgate position (Hatchback and Station Wagon models)
Removal and installation door rear view mirrors
Removal and installation the outer door handle and the lock latch drive elements
Removal and installation the side door lock cylinder
Removal and installation the tailgate/trunk lid lock cylinder
Removal and installation the tailgate handle
Removal and installation door glass and window regulator
Electrical equipment
Equipment and devices
General information about on-board electrical equipment
On-board electrical equipment specifications
Search for causes of electrical equipment failures
Electrical Connectors — General Information
Fuses, fuse links and circuit breakers
Relays — general information and checking the correct functioning
Checking and replacing the turn signal/hazard warning flasher
Removal and installation switches
Removal and installation of sealed headlights
Adjusting the direction of the optical axes of the headlights
Replacement of lamps in lighting fixtures
Removal and installation the instrument cluster
Replacing the instrument cluster meters
Speed control system (tempostat) — information and diagnostics
Supplemental Restraint System (SRS) — Information and Precautions
Removal and installation a radio/CD player
Removal and installation a CD changer
Removal and installation speakers
Removal and installation windshield wiper arms
Removal and installation the windshield wiper drive electric motor
Wiring diagrams Galant
Electrical Wiring Diagrams — General Information
Designations of elements on diagrams and colors of electrical wiring
Engine Management System (Galant 2.0L SOHC 1990-1992)
Engine Management System (1993 Galant 2.0L SOHC)
Engine Management System (1990 Galant 2.0L DOHC)
Engine Management System (Galant 2.0L DOHC 1991-1993)
Engine Management System (1994 Galant 2.4L SOHC)
Engine Management System (1994 Galant 2.4L DOHC)
Engine Management System (Galant 2.4L 1996-2000)
Starting System (Galant / Mirage 1990-1995)
Charging System (Galant 1990-1993)
Cooling Fan (Galant 1990-1993)
Headlight Wiring Diagram (Galant 1990-1993)
Tail Lights/Parking Lights (Galant 1990-1993)
Reversing lights, brake lights, horn (Galant 1990-1993)
Direction indicators (Galant 1990-1993)
Power windows (Galant 1990-1993)
Power windows with ETACS (Galant 1990-1993)
Windscreen Wipers/Washers (Galant 1990-1993)
Windscreen wipers/washers with ETACS (Galant 1990-1993)
Single Castle (Galant 1990-1993)
Single lock with ETACS (Galant 1990-1993)
Starting System (Galant 1996-2000)
Charging system (Galant 1994-2000)
Headlight Wiring Diagram (Galant 1994-2000)
Taillights (Galant 1994-2000)
Brake lights, reverse lights, horn (Galant 1994-2000)
Direction indicators (Galant 1994-2000)
Power windows (Galant 1994-2000)
Windscreen Wipers/Washers (Galant 1994-2000)
Single lock with ETACS (Galant 1994)
Single Castle (Galant 1994-2000)
Air conditioner (Galant 2.4 l. 2000 release)
Air conditioner (Galant 3.0 l. 2000 release)
Anti-lock braking system ABS (Galant 2000)
Anti-theft alarm (Galant 2000)
Immobilizer (Galant 2000)
Processor Data Lines Diagnostic Connector (2000 Galant)
Trip computer (Galant 2000)
Electrical diagram of the cruise control (Galant 2000)
Rear Window Defogger (2000 Galant)
Instrument cluster (Galant 2000)
Instrument cluster lighting (Galant 2000)
Mirror control drive (Galant 2000)
Seat Control Drive (2000 Galant)
Sunroof Control Actuator (2000 Galant)
Warning system (Galant 2000)
Radio, for models with amplifier (Galant 2000)
Radio, for models without amplifier (Galant 2000)
Supplemental Restraint System (SRS) (2000 Galant)
Wiring diagrams Mirage
Engine management system (Mirage 1.5 l 1993-1996)
Engine management system (Mirage 1.8 l 1993-1996)
Engine management system (Mirage 1.5 l 1997-2000)
Engine management system (Mirage 1.8 l 1997-2000)
Electrical equipment of the cooling system (Mirage 1993-1996)
Electrical equipment of the cooling system (Mirage 1.5 l 1993)
Electrical equipment of the cooling system (Mirage 1.5 l 1994-1996)
Electrical equipment of the cooling system (Mirage 1.8 l 1993)
Electrical equipment of the cooling system (Mirage 1.8 l 1994-1996)
Headlight Wiring Diagram (Mirage 1993-1996)
Tail lights (Mirage 1993-1996)
Direction indicators (Mirage 1993-1996)
Brake lights, reversing lights, horn (Mirage 1993-1996)
Power windows (Mirage 1993-1996)
Windscreen wipers/washers (Mirage 1993-1996)
Single Castle (Mirage 1993-1996)
Starter Wiring Diagram (Mirage 1997-2000)
Generator Wiring Diagram (Mirage 1997-2000)
Electrical equipment of the cooling system (Mirage 1997-2000)
Headlight Wiring Diagram (Mirage 1997-2000)
Tail lights/parking lights (Mirage 1997-2000)
Direction indicators (Mirage 1997-2000)
Brake lights, reversing lights, horn (Mirage 1997-2000)
Power windows (Mirage 1997-2000)
Windscreen wipers/washers (Mirage 1997-2000)
One Castle (Mirage 1997-2000)
Wiring diagrams Diamante
Engine Management System (Diamante 3.0L SOHC 1992-1993)
Engine Management System (Diamante 3.0L SOHC 1994-1995)
Engine Management System (Diamante 3.0L DOHC 1992-1993)
Engine Management System (Diamante 3.0L DOHC 1994-1995)
Engine management system (Diamante 3.5 l 1996-2000)
Starter Wiring Diagram (Diamante 1992-2000)
Generator wiring diagram (Diamante 1992-1995)
Electrical equipment of the cooling system (Diamante 1992-1993)
Electrical equipment of the cooling system (Diamante 1994-1995)
Headlight Wiring Diagram (Diamante 1992-1995)
Tail lights, reversing lights (Diamante 1992-1995)
Direction indicators (Diamante 1992-1995)
Brake lights, horn (Diamante 1992-2000)
Electric windows (Diamante 1992-1995)
Windscreen Wiper/Washer (Diamante 1992-1995)
Single Castle (Diamante 1992-1993)
Single Castle (Diamante 1994-1995)
Electrical equipment of the cooling system (Diamante 1996-2000)
Tail lights (Diamante 1996-2000)
Direction indicators (Diamante 1996-2000)
Power windows (Diamante 1996-2000)
Single Castle (Diamante 1996-2000)
Headlight Wiring Diagram (Diamante 1994-1995)
Windscreen wiper/washer (Diamante 1996-2000)
Мицубиси L200 4 (2005-2014, diesel)
General information
User manual
General description of the car
Vehicle identification
Location of controls
Instrument cluster
Control and emergency indicator lights
Multi-mode display
Combined switch for low and high beam headlights
Headlight corrector
Steering column turn signal switch
Hazard warning light switch
Fog light and headlight switches
Windscreen wiper and washer switch
Rear window defroster switch
Sound signal switch
Ignition switch
Vehicle keys
Electronic immobilizer (anti-theft system that blocks engine starting)
Remote control door lock system
Central lock
Mechanical and electric window lifts
Electric sunroof
Sun protection blind
Rear view mirrors
Fuel tank filler plug
Parking (hand) brake
Adjusting the steering column angle
Salon equipment
Ventilation, heating and air conditioning system
Audio system (radio and CD player)
Comfort elements in the car interior
Interior lighting
Technical characteristics of L200 cars
Installation dimensions (coordinates) of the attachment points of the coupling device
Maintenance
General recommendations for carrying out maintenance work
Maintenance intervals
Checking and adjusting the tension of auxiliary drive belts
Checking and adjusting the tension of the V-belt of the air conditioning compressor drive
Checking the poly V-belt of the alternator and steering pump drive
Inspection of lubrication system hoses and vacuum pump
Inspection of air intake pipes
Toothed timing belts
Inspection of radiator pipes
Checking the coolant level
Replacing the coolant
Checking and replacing the air filter element
Checking the brake fluid levels in the master cylinder reservoir and in the clutch cylinder reservoir
Replacing brake fluid and bleeding air from the hydraulic brake drive
Checking the level and density of battery electrolyte
Replacing the fuel filter
Removal air from fuel lines
Removal water from the fuel filter
Inspection of front and rear suspension components
Checking the condition of ball joints and dust boots
Lubrication of cardan shaft crosspieces
Checking the steering
Checking the oil level in the manual transmission and transfer case (4WD)
Changing oil in manual transmission and transfer case (4WD)
Checking the oil level in the front (4WD) and rear axle gearbox
Replacing the oil in the front (4WD) and rear axle gearbox
Checking the exhaust system
Checking the free travel of the brake pedal
Checking and adjusting the free travel of the clutch pedal
Checking and adjusting the travel of the parking brake lever or rod
Checking tire wear and wheel alignment
Checking the front and rear wheel hub bearings
Checking brake pads and brake discs for wear
Checking the thickness of the rear drum brake shoes and brake drum
Checking the condition of fuel lines
Checking the fluid level in the automatic transmission
Automatic transmission fluid replacement
Flushing the automatic transmission fluid cooling lines
Changing engine oil and oil filter
Adjusting valve clearances
Power unit
Diesel engine
General information about diesel engines
Distinctive features of the 4D56 D-DI engine from the 4D56 and 4D56T
Conventional symbols found in the text and figures
Tightening torques for standard fasteners
Removal and installation of the power unit
Diesel Engine Specifications
Belts and pulleys for auxiliary drive mechanisms
Toothed drive belts — design description
Removal the timing belt
Removal and installation the fuel injection pump pulley
Removal and installation the balance shaft drive belt «B»
Removal and installation balance shaft pulleys
Timing Belt Tensioner
Installing the timing belt
Removal and installation the valve cover
Removal the cylinder head
Installing the cylinder head gasket
Installing the cylinder head
Removal and installation camshafts
Disassembly and assembly of the valve mechanism
Restoration of geometric characteristics of the valve seat
Replacing the valve seat
Replacing the valve guide bushing
Rocker assembly
Installing the exhaust camshaft assembly
Installing the exhaust camshaft bearing caps
Installing an additional gear on the intake camshaft
Installing the intake camshaft assembly
Installing the intake camshaft covers
Checking and adjusting camshafts and valves
Connecting rod and piston group — design description
Removal the connecting rod caps
Removal the piston with connecting rod assembly
Assembly of connecting rod, piston, pin, piston rings
Installing oil scraper and compression rings
Checking piston rings
Installing the piston and connecting rod assembly
Tightening the connecting rod cap nuts
Determining the amount of clearance in a bearing using a plastic gauge
Removal and installation of cylinder block elements
Replacing crankshaft seals
Lubrication system
Oil, pump, balance mechanism and oil pan
Removal and installation the oil pressure sensor
Removal the oil pan
Removal and installation the flange screw for fastening the balance shaft gear
Disassembly and assembly of the oil pump
Replacing the rear bearing of the right balance shaft
Installing the driven and driving gears and balance shaft seal
Installing the crankshaft seals and front upper cover
Installing the oil pan
Installation of heat exchanger
Installing an oil filter
Inspection and testing of lubrication system parts
Fuel system
Fuel supply system — design description
Removal and installation the fuel tank
Disassembly and assembly of the fuel tank measuring and receiving unit
Removal and installation of fuel supply system components
Replacing the fuel filter element
Glow plugs
Control system
Engine Management System — Design Description
Electronic Engine Control Unit (ECU)
Accelerator pedal position sensors (primary and secondary)
Pressure sensor in the high pressure fuel system
Temperature sensors
Air flow meter (by mass)
Crankshaft position sensor
Camshaft Position Sensor
EGR valve position sensor
Manifold Absolute Pressure Sensor
Fuel filter pressure sensor (if the vehicle is equipped with one)
Other sensors and alarms
Fuel injectors
Fuel supply control valve to the high-pressure fuel pump
Stepper motor for servo drive of EGR valve
Control relays and indicators
Transmission
Clutch
Clutch specifications
Clutch specifications
Removal and installation the clutch release drive
Disassembly and assembly of the clutch master cylinder
Installing the master cylinder rod
Disassembly and assembly of the clutch mechanism (coupling)
Removal and installation the clutch release fork
Installing the release bearing
Installing the clutch release mechanism
Clutch slave cylinder disassembly procedure
Mechanical gearbox
5-speed manual gearbox — description
Design of R5MB1 manual transmission with all-wheel drive type Easy select
Design of the R5MB1 manual transmission with all-wheel drive of the Super select type
Design of manual transmission R5MB1 (2WD)
Removal and installation of a manual transmission
Disassembly and assembly of a manual gearbox
Features of disassembly and assembly of manual transmission type (V5MB1-J-NE, NEG)
Transfer case
4WD Easy select drive system — description and operating principle
Design and operating principle of the 2WD/4WD switching mechanism
4WD Super select drive system — description and operating principle
2WD/4WD mode switching mechanism
Removal and installation of cardan shafts
Disassembly and assembly of cardan shafts
Easy select transfer case disassembly sequence
Super select transfer case disassembly sequence
Removal the gear shift rod
Adjustments before assembly
Installation of seals
Transfer case assembly sequence
Installation of limit switches — position sensors for parts of the transfer case mechanism
Removal and installation the drive gear of the Easy Select transfer case
Disassembly and assembly of the synchronizer for engaging the front drive of the Super select transfer case
Disassembly and assembly of the interaxle differential mechanism of the Super select transfer case
Disassembling and assembling the gear shift fork
Disassembly and assembly of the output shaft of the rear drive of the Easy select transfer case
Disassembly and assembly of the output shaft of the rear axle drive of the Super select transfer case
Transfer case adjustment parameters
Front axle
Technical characteristics and design description
Front Wheel Hub (2WD) — Design Description
Front Wheel Hub (4WD) — Design Description
Removal the front wheel brake disc
Checking the front wheel hub bearing adjustment
Drive shaft assemblies — removal and installation
Drive shafts — disassembly and assembly
Disassembly and assembly of CV joint
Inner shaft assembly
Differential housing and drive for disconnecting the right drive shaft from the differential
Disassembly and assembly of the mechanism for disconnecting the right drive shaft from the differential
Front axle differential assembly
Solenoid valve and vacuum hose
Removal and installation the front axle differential
Rear axle
Technical characteristics and design description
Rear axle assembly
Removal and installation axle shafts
Disassembly and assembly of the axle shaft
Rear axle differential lock device (4WD)
Rear axle differential housing
Disassembling the rear axle differential with locking mechanism
Disassembling the rear axle differential without a locking mechanism
Assembly of the rear axle differential without a locking mechanism
Assembly of the rear axle differential with a locking mechanism
Rear axle differential lock mechanism
Chassis and running gear
Car suspension
Technical characteristics of wheels and tires
Description of the front suspension
Front wheel suspension for vehicles with rear wheel drive (2WD)
Front wheel suspension for vehicles with all-wheel drive (4WD)
Front suspension performance specifications
Upper control arm front suspension
Front suspension shock absorber — removal and installation
Front suspension shock absorber strut
Lower control arm of the front suspension
Front suspension anti-roll bar
Description of the rear suspension design
Disassembly and assembly of rear wheel suspension
Steering
General description of steering
Steering design elements
Control and adjustment parameters
Steering column — design description
Disassembling the steering column shaft
Steering wheel — disassembly and assembly
Removal and installation the steering gear assembly
Installing the tie rod
Disassembly and assembly of the steering mechanism
Power steering oil pump
Disassembling the power steering oil pump
Steering system hoses
Brake system
Checking the brake booster
Bleeding air from the master cylinder
Bleeding air from the brake line
Checking and adjusting the rear brake force regulator spring (without ABS)
Checking the rear weight dependent brake force control valve (LSPV)
Checking and replacing the front brake pads
Checking the disc brake rotor
Checking the thickness of the brake disc
Checking the flatness of the front brake discs and adjusting them
Checking the thickness of the rear brake shoe linings and drums
Removal and installation the brake pedal
Checking the brake light switch
General description of the braking system
Brake system specifications
The structure of the braking system
Removal and installation the brake booster
Disassembly and assembly of the brake master cylinder
Removal and Installing the LSPV (Low Voltage Variable Pressure Valve) (without ABS)
Removal and installation front brake discs
Checking the braking force
Disassembling and assembling the front disc brake
Removal and installation the rear drum brake
Disassembly and assembly of the rear drum brake slave cylinder
Anti-lock braking system (ABS) — design description
Wheel speed and acceleration sensor
Measuring the output voltage of the wheel speed sensor
Removal and installation wheel speed sensors
Checking wheel speed sensors
Removal and installation the acceleration sensor
Checking the acceleration sensor
ABS warning light
Electronic-hydraulic unit ABS
Controlling brake fluid pressure by the ABS system
Controlling brake fluid pressure with EBD system
Self-diagnosis and fault codes of the ABS system
Electronic stability control system
Electronic stability control system sensors
Actuators of the stability control system
The principle of operation of ASC and ATC systems
Safe mode and stability system diagnostic functions
Acceleration and Yaw Rate Sensor — Removal and Installation
Removal and installation the steering wheel position sensor
Removal and installation the front passenger airbag
Removal and installation the driver's airbag and rotating joint
Body and interior
Exterior (external elements)
Elements of the vehicle cabin in the SINGLE CAB modification
Elements of the cargo compartment of the car in the SINGLE CAB modification
Frame elements of the car in the SINGLE CAB modification
Elements of the car cabin in the CLUB CAB modification
Elements of the cargo compartment of the car in the CLUB CAB modification
Elements of the car frame in the CLUB CAB modification
Elements of the vehicle cabin in the DOUBLE CAB modification
Elements of the cargo compartment of the vehicle in the DOUBLE CAB modification
Frame elements of the car in the DOUBLE CAB modification
Images of sections of cabin elements of the DOUBLE CAB modification
Images of sections of the cargo compartment elements of the DOUBLE CAB modification
Cabin and cargo compartment mounting diagram
Adjusting the hood
Radiator grille — removal and installation
Front bumper components installation diagram and its fastening
Rear bumper components installation diagram and its fastening
Engine protective sump
Removal and installation the front wing
Filler cap mounting diagram
Side stand mounts
Schematic diagram of the front headlights
Adjusting the front headlights
Front fog light
Rear light
Rear fog lamp
Interior (internal elements)
Instrument panel elements diagram
Ceiling panel elements diagram
Interior trim panel diagram
Layout of clamps and latches on facing panels
Middle control panel diagram
Doors, locks and windows
Front door trim panel
Rear door trim panel
Front door mounting diagram
Rear door mounting diagram
Front door locking elements diagram
Rear door locking elements diagram
Front door window lifts
Rear door window lifts
Rear window with electric window lift
Drop-down body side
Electrical equipment
Equipment and devices
Electronic control units (ECU)
Location of sensors associated with electronic control units (ECU)
Sensors and solenoids associated with control units (ECU)
Location of harnesses, connectors and ground connection points
Location of relays in a car and their purpose
Location of fuses and fuse links in the car and their purpose
Electrical circuits
Explanations for electrical equipment diagrams
Abbreviations and names found in diagrams
Schematic diagrams of intermediate connectors J/C
General schematic diagram of the connection of consumers
Engine starting system diagram
Charging system diagram
Engine Management System Diagram
Glow Plug Control Unit
Heating the fuel supply line and engine crankcase ventilation pipe
Headlight diagram
Headlight beam angle adjuster
Side lights, number plate lights
Interior lighting and ignition switch illumination
Lighting of doorways
Front fog lights
Rear fog lights
Headlight glass washer
Sound signal (horn)
Direction and emergency stop indicators
Brake light circuit
Reverse Lights Wiring Diagram
Electric window lifter diagram
Central locking with remote control system
Interior heater (stove)
Additional heating (RTS heater and heater idle up)
Windscreen wiper and washer
Rear window and exterior mirror heater
Electrically adjustable and heated exterior mirrors
Multi-mode display (RV-METER)
Multifunctional display
Electrical diagram of the clock
Audio system (vehicle with RV or multifunction display)
Auxiliary audio jack (vehicle without RV and multifunction display)
Optional audio system jack (vehicle with RV or multifunction display)
Additional connector for navigation system
Seats with electrically adjustable positions
Audible unfastened seat belt warning buzzer (buzzer)
Cigarette lighter and floor lighting
Additional socket (cigarette lighter)
Connector for additional socket (cigarette lighter)
Additional socket (for trailer)
Seat heating diagram
Sliding sunroof diagram
Supplementary Restraint System (SRS)
ABS system (without ASC system)
ABS system (with ASC system)
Immobilizer system diagram
EASY SELECT 4WD transmission diagram
Transmission diagram «SUPER SELECT 4WD»
Rear differential lock system
Manual air conditioner
Automatic air conditioning
Door open alarm system
Мицубиси Outlander 1 (2003-2008)
General information
User manual
Exterior of the car
Technical data and characteristics of the car
Vehicle identification data
Loading the roof rack
Car keys
Electronic immobilizer (engine start blocking system)
Locking and unlocking doors
Remote control door lock system
Hood — opening and closing
Rear (fifth) door
Electric window control
Sunroof and roof window
Governing bodies
Controls and instrumentation
Odometer «trip meter/trip meter»
Instrument panel indicators
Indicator and control lamps
Combined switch for lighting, headlights and direction indicators
Turn signal switch
Headlight corrector switch
Windscreen wiper and washer switch
Windshield washer
Rear Window Wiper and Washer Switch
Hazard warning switch
Rear Window Defogger Switch
Front fog light switch
Rear fog light switch
Instrument cluster backlight adjustment rheostat
Beep switch
Salon equipment
Interior lighting lamps
Local lighting lamps
Interior rear view mirror
Antenna on the roof
Sun visors
Cosmetic mirror
Pocket for storing business cards
Cigarette lighter in the passenger compartment
Socket for connecting additional electrical appliances
Ashtrays in the cabin
Lower center console drawer
Cup holders in the cabin
Personal storage compartment (driver side)
Luggage compartment
Seat adjustment
Front seat
Electrically heated seats
Back seat
Rear seat cushion
Seat headrests — adjustment
Folding the front seat backs
Seat belts
Three-point seat belt (with inertia locking mechanism)
Seat belt pretensioning system
Child seat
Ventilation system deflectors
Manual air conditioner
Automatic air conditioning
Air purifier
Driving and maintenance
Recommendations for running in a car
Fuel selection
Towing a trailer
Ignition switch
Locking and unlocking the steering wheel
Starting the engine
Manual transmission
Four-speed automatic transmission INVECS-II Sport Mode
Automatic transmission control lamps
Automatic transmission selector lever positions (main slot)
Features of the automatic transmission
Parking brake
Steering wheel height adjustment
Tools and jack
Spare wheel
Wheel replacement
Wheel caps — removal and installation
Towing a car
Engine overheating
Starting the engine from an external source
Fuses and fuses
Replacing bulbs in headlights and taillights
Power unit
Engine repair
Recommendations for engine maintenance and repair
Operations in the engine compartment
Periodic maintenance regulations
Periodic maintenance (operations in the engine compartment on a cold engine)
Operations on a warm engine
Engine Specifications and Technical Data
Removal and installation the engine assembly
Removal, Checking and Installing the Oil Pan (2WD Models)
Removal, Checking and Installing the Oil Pan (4WD Models)
Replacing the timing belt and balancer drive belt (4G64, 4G69)
Replacing the timing belt and balancer drive belt (4G63)
Removal and installation camshaft seals (4G63)
Removal and installation front and rear crankshaft oil seals (4G63)
Removal and installation the cylinder head (4G64, 4G69)
Removal and installation the cylinder head (4G63)
Removal, inspection and installation of the distribution mechanism
Removal and disassembly of the connecting rod and piston group
Assembly and installation of the connecting rod and piston group
Cylinder block, crankshaft and flywheel
Cylinder Block — Checking Condition
Assembly of cylinder block components
Cooling and lubrication system
Checking for leaks in the cooling system
Checking the opening pressure of the radiator cap valve
Replacing the coolant
Checking the electronic unit of the electric fan
Checking the electric fan relay
Removal and installation the thermostat
Removal and installation the coolant pump
Removal and installation the water hose and water pipe
Removal and installation the cooling system radiator
Checking the engine oil pressure switch sensor
Removal and installation the oil cooler
Fuel injection system (MPI)
General information about the fuel supply and injection system
Fuel injection system diagnostics
Technical operations on the car
Removal and installation injectors
Removal and installation the throttle body
Fuel injection control system
Fuel vapor recovery system
Exhaust Gas Recirculation (EGR) System
Intake and exhaust systems — removal, inspection and installation
Transmission
Clutch
Recommended precautions
Checking the level of working fluid in the clutch hydraulic drive
Checking the clutch
Checking the free travel of the clutch pedal
Description of the clutch design
Bleeding the Clutch Hydraulic Drive
Possible clutch malfunctions, their causes and solutions
Removal and installation the clutch pedal
Removal and installation the clutch hydraulic drive
Disassembly and assembly of the clutch master cylinder
Removal and installation the clutch
Checking the clutch elements
Disassembly and assembly of the clutch hydraulic drive slave cylinder
Mechanical gearbox
Checking the transmission performance in all ranges
Checking the oil level in the gearbox and transfer case (4WD)
Checking the oil level in a manual transmission
Checking the oil level in the transfer case (4WD)
Changing oil in a manual transmission
Transfer case oil change (4WD)
Design and description of mechanical transmission
Gears and gear shift lever
Differential and transmission oil
Removal and installation the gear shift drive
Automatic gearbox
Checking the selector lever
Checking the fluid level in the automatic transmission (cold engine)
Checking the fluid level in the automatic transmission (hot engine)
Automatic transmission fluid replacement
Flushing the hydraulic line of the gearbox heat exchanger
Precautions required when disassembling and assembling automatic transmission
Using sealant as gaskets
Checking the automatic transmission control components
Removal and installation the selector lever assembly
Drive shafts and cardan
Checking the oil level in the front and rear axle differentials
Checking the drive shaft boots for damage
Changing the oil in the differential of the front and rear axles
Removal and installation the propeller shaft (4WD)
Checking the cardan shaft
Disassembly and assembly of the cardan shaft
Removal and installation the wheel drive shaft assembly
Chassis and running gear
Wheels and tires
Checking the air pressure in the tires (including the spare tire)
Checking for uneven tire wear
Technical characteristics of tires and wheels
Possible malfunctions, their causes and methods of elimination
Wheel balancing accuracy
Front suspension
Checking the vehicle's suspension for damage and loose fasteners
Description and design of the front axle
Removal and installation the front wheel hub assembly
Disassembly and assembly of the front wheel hub assembly
Front Suspension Specifications and Testing
Disassembly and assembly of the telescopic rack assembly
Removal and installation the lower suspension arm
Rear suspension
Rear suspension specifications and testing
Removal and installation suspension arms
Installing the Upper Control Arm/Steering Rod Assembly
Removal and installation the trailing arm assembly
Removal and installation the shock absorber assembly
Disassembly and assembly of the shock absorber strut
Steering
Technical characteristics of the steering system
Possible malfunctions, their causes and methods of elimination
Checking free play and checking the steering wheel angle
Checking the moment of the beginning of rotation of the ball joint of the steering rod end
Checking the steering wheel turning force when the vehicle is stationary
Checking the self-return of the steering wheel to the straight-ahead position
Checking the level of working fluid in the system
Replacing the working fluid in the system
Bleeding air from the power steering system
Testing the system's hydraulic pump for developed pressure
Checking the power steering pressure switch sensor
Checking the protective boot of the ball joint of the steering rod end
Checking the energy absorbing mechanism of the steering column assembly
Removal and installation the steering wheel
Removal and installation the steering column shaft
Removal and installation the power steering hydraulic pump
Brake system
General information about the braking system
Possible malfunctions, their causes and methods of elimination
Checking the level of working fluid in the brake hydraulic drive
Checking the free and working travel of the parking brake lever
Checking the play in the front hub bearings
Checking for leaks in brake system pipes and hoses
Checking the brake disc
Checking and adjusting the brake pedal
Checking the operation of the check valve
Checking the operation of the rear brake pressure regulator
Checking the brake fluid level sensor
Parking brake specifications
Running-in of parking brake linings
Removal and installation the parking brake lever
Removal and installation brake pads and drum mechanism
Removal and installation the brake master cylinder and brake booster
Removal and installation disc brakes
Disassembling and assembling a disc brake
Disassembling and assembling the rear drum brake
Checking and troubleshooting ABS
Removal and installation the ABS hydraulic unit
Removal and installation wheel speed sensors
Body and interior
Exterior (external elements)
Features of the car body design
Removal and installation the front bumper
Disassembling and assembling the front bumper
Removal and installation the rear bumper
Removal and installation the radiator grille
Removal and installation wing linings
Removal and installation moldings
Removal and installation the threshold molding
Removal and installation the rear spoiler
Removal and installation roof rack supports
Adjusting the hood
Adjusting the fuel filler flap
Removal and installation the hood
Removal and installation the side rear view mirror
Doors, locks and windows
Removal and installation protective film on the side door glass frame
Adjusting the front and rear side doors
Adjusting the side door glass
Checking the travel of the outside handle of the side door
Checking the current in the window lifter electric drive circuit
Removal and installation the side door assembly
Removal and installation the side door lock and handle
Removal and installation the rear door assembly
Removal and installation the rear door lock and handle
Removal and installation the roof hatch
Electrical equipment
Equipment and devices
Checking the wiring harnesses
General information about on-board electrical equipment
Preliminary operations for checking electrical equipment
Periodic maintenance of electrical equipment
Technical operations for servicing the heater and air conditioner
Adding refrigerant to the system using a charging cylinder
Filling the air conditioning system with oil
Methodology for eliminating refrigerant leaks
Checking the power relay of the heater and air conditioner
Checking the operation of the heating system in the engine warm-up mode
Headlights and lighting
Removal and installation headlights
Removal and installation the headlight corrector switch
Removal and installation front fog lights
Removal and installation front fog light switches and rear fog light switches
Removal and installation the rear fog light
Removal and installation side turn signal repeaters
Removal and installation the rear combination light
Removal and installation the upper brake light
Removal and installation license plate light bulbs
Removal and installation the hazard warning switch
Removal and installation the steering column combination switch
Power devices
Checking the condition of the battery and its terminals
General information about the power supply system
Checking the voltage drop on the generator wire with the battery
Checking the generator output current
Checking the regulated voltage
Taking voltage waveforms using an oscilloscope
Removal and installation the generator
General information about the engine starting system
Removal, checking and installation the starter
Ignition system
General information about the ignition system
Maintenance operations performed directly on the vehicle
Taking high voltage waveforms using an oscilloscope
Examples of high voltage oscillograms of a faulty ignition system
Checking the ignition coil relay
Removal and installation ignition coils
Removal and installation the camshaft position sensor
Removal and installation the knock sensor
Removal and installation the ignition switch
Checking the speedometer
Checking the tachometer
Checking the fuel level sensor
Electrical circuits
Location of wiring harnesses, marking of wires and connectors
Starter wiring diagram
Electrical diagram of the ignition system
Electrical diagram of the charging system
Engine management system
Engine cooling system
Headlights
Interior lighting lamps, ignition switch illumination
Direction indicators and hazard warning lights
Anti-lock braking system (ABS) diagram
Мицубиси Pajero 1 and 2 (1982-1999)
General information
User manual
Instrument panel and control devices
Car interior trim
Primary and secondary keys
Electronic door lock system
Replacing the remote control battery
Door locks with mechanical drive
Fuel tank filler neck
Opening and closing the hood
Windows with electric glass drive
Sliding window
Sunroof in a car
Sunshade in the sunroof
Adjusting the volume and direction of air
Heater and air conditioner
Air conditioner switch
Interior heating
Heated windshield and door glass
Replacing a damaged wheel
Towing a car
Identification numbers and information plates
Engine and transmission identification number
Underhood signs
Seats and seat belts
Front seat adjustment
Adjusting the front seat position
Adjusting the position of the front seat backrest
Front seat height adjustment
Adjusting the firmness of the seat back
Front seat armrest
Adjusting the position of the rear seat backrest
Third seat located in the luggage compartment
Rear seat armrest
Side parts of the rear seat back
Third seat (if provided)
Folding the seats
Folding out the seats
Adjusting the seat headrests
Seat belts — general information
Use of seat belts
Rear seat safety belt
Child seat — installation
Transporting Children — General Information
Buckling a pregnant woman
Maintenance and inspection of seat belts
Airbag — General Information
Airbag warning light
Airbag System Maintenance
Instruments and controls
Instrument cluster and gauges
Speedometer and odometer
Fuel level and coolant temperature sensor
Tachometer (engine speed)
Distance sensor
Oil pressure sensor
Inclinometer (car tilt angle)
Voltmeter (battery voltage)
Electronic compass
Thermometer (temperature outside the car)
Signal lights and warning signals
Flashing headlights
Direction indicator lever
Headlight washers
Hazard warning light switches
Instrument cluster lighting brightness control knob
Rear window defroster
Windshield wiper
Windscreen washers
Rear window washers and wipers
Interior light
Map reading lamps
Driving and operation
Driving a car — general information
Selection of fuel and additives
Ignition switch — general description
Anti-theft system — general information
Steering column lock
Starting the engine
Automatic transmission
Manual transmission
Shock absorber operating mode regulator
Parking brake
Brake pedal
Power brake system
Audible warning signal for brake pad wear
Anti-lock brake system (ABS)
Steering column height adjustment lever
Hydraulic power steering system
Rear view mirrors
Cruise control system
Location of spare tire, jack and tools in the car
Jacking up a car
Replacing lamps
Power of the lamps used
Headlights — replacement of lamps and adjustment
Rear number plate lights
Trunk light
Map reading lamps
Upper lighting fixture
Upper brake light
Remote lantern
Fuses — location and replacement
Maintenance
Maintenance frequency
Filling tanks
Replacing the engine air filter
Replacing the fuel filter
Crankcase ventilation valve (petrol engines)
Battery care
Drive Belts — Checking and Adjusting Tension
Cooling system hoses
Checking CV joint boots
Air conditioning maintenance
Windscreen wiper blades — replacement
Wheels and tires — check and rotation
Recommended Fuels, Fluids and Lubricants
Checking the engine oil level
Changing engine oil and oil filter
Checking the oil level in a manual transmission
Changing oil in manual transmission
Automatic transmission fluid level
Automatic Transmission Fluid Replacement
Changing the oil in the transfer case
Front and rear axle gearboxes
Gearbox oil change
Checking the coolant level
Replacing the coolant
Checking the brake and clutch hydraulic fluid level
Power steering fluid reservoir
Lubrication of the chassis
Lubrication of body elements
Spark plugs — removal and installation
Checking high voltage wires
Power unit
Gasoline engines
Engine Maintenance and Repair Guidelines
Engine diagnostics using a vacuum gauge
Checking the compression in engine cylinders — general information
Dismantling the power unit
Engine Overhaul — Alternatives
Checking the compression in engine cylinders
Engine technical data
Removal and installation of 2.6L engine
Removal and installation of 12-valve 3.0L engine
Removal and installation of 24-valve 3.0L engine
Removal and installation of 3.5L engine
Cylinder Head Cover — Removal and Installation
2.0L Engine Rollers and Rocker Arms — Removal and Installation
2.6L Engine Rollers and Rocker Arms — Removal and Installation
Shafts and rocker arms for 2.4L and 3.0L engines — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Turbocharger — general information, removal and installation
Cylinder head — removal and installation
Cylinder head — cleaning and inspection
Valves and springs — removal, inspection and installation
Valve seats
Replacing guide bushings
Hydraulic tappets — checking and bleeding air
2.0L Engine Timing Belt and Covers — Removal and Installation
2.4L Engine Timing Belt and Covers — Removal and Installation
Timing Belt and Engine Covers 3.0L and 3.5L — Removal and Installation
2.6L Engine Chain and Cover — Removal and Installation
Oil pan — removal and installation
Oil pump and silent rollers (vibration dampers)
Camshafts and bearings — removal and installation
Checking the condition of the camshaft
Pistons and connecting rods — removal, inspection and installation
Replacing the piston pin
Replacing connecting rod bearings
Cylinder Block Channel Plugs
Rear crankshaft oil seal — removal and installation
Main bearings — removal, inspection and installation
Flywheel drive disk — removal and installation
Front Exhaust Pipe — Removal and Installation
Exhaust system neutralizer — removal and installation
Diesel engines
Cylinder Head Cover — Removal and Installation
Rollers and rocker arms of diesel engines — removal and installation
Combined manifold (turbo diesel)
Turbocharger — General Information
Cylinder head — removal and installation
Timing Belt and Engine Covers — Removal and Installation
Oil pump and silent rollers (vibration dampers)
Camshafts and bearings — removal and installation
Removal and installation of a diesel engine
Disassembling a diesel engine
Pistons and connecting rods — disassembly and inspection
Valves and rocker shafts — disassembly
Cylinder head and valves, rocker shafts and rocker arms
Cylinder head — inspection, assembly and installation
Checking the compression in the cylinders
Camshaft and gas distribution mechanism
Timing drive mechanism
Adjusting valve clearances
Adjusting the timing belt tension
Removal the lower timing belt guard
Ignition system
Design and description of the ignition system
Ignition system adjustments
Checking the crankshaft speed sensor
Ignition coil and additional resistor — checking
Distributor Cap and Rotor — Replacement
Setting the ignition timing
Adjusting valve clearances
Adjusting idle speed and mixture quality
Adjusting the mixture composition
Ignition distributor — removal and installation
Engine electrical equipment
Generator technical data
Removal and installation the generator
Battery — Removal and Installation
Starter — removal and installation
Starter Solenoid Relay — Removal and Installation
Engine sensors — removal and installation
Cooling and lubrication system
Cooling system thermostat — removal, inspection and installation
Radiator — removal and installation
Oil cooler — removal and installation
Radiator Fan — Removal and Installation
Coolant pump — removal and installation
Design and description of the cooling system
Checking the electric fan switch sensor
Replacing the coolant
Water Pump — Removal, Checking and Installation
Oil pump — design, removal and assembly
Checking the oil pump thermostat
Power and exhaust system
Power supply system — general information
Removal air from the fuel system
Removal water from the fuel filter
Replacing the fuel filter element
Removal and installation of fuel injection pump
Idle speed adjustment
Checking the pre-heating system of the 4D56T engine
Checking the pre-heating control unit
Checking the spark plug relay
Turbocharger — removal, inspection and installation
Checking the boost pressure
Air-to-air cooler — removal and installation
Exhaust gas system-design
Locations of power supply system components and assemblies
Fuel system (gasoline)
Mechanical fuel pump — removal, inspection and installation
Carburetor — design description and testing
Removal and installation the carburetor
Disassembly and assembly of the carburetor
Fuel injection system parts
Decompression of the fuel system
Fuel pump — removal, inspection and installation
Throttle body — removal and installation
Adjusting the accelerator cable
Injectors — removal, inspection and installation
Pressure regulator — removal and installation
Tank pressure reducing valve
Fuel filter — removal and installation
Fuel system (diesel)
Fuel lines of the fuel system
Injectors — removal, inspection and installation
Fuel pump (injection pump) — removal and installation
Setting the fuel injection timing
Adjusting the idle speed
Fast Idle Adjustment
Spark plugs — removal and installation
Fuel tank — removal and installation
Transmission
Clutch
Clutch adjustment
Clutch pedal — removal and installation
Clutch release cable drive parts
Clutch with hydraulic drive
Removal and installation the clutch
Clutch Master Cylinder — Removal and Installation
Clutch slave cylinder — removal and installation
Bleeding the Clutch Hydraulic Drive
Mechanical gearbox
Mechanical gearbox design
Gearbox control mechanism
Clutch Release Sensor (1990-98)
Gear shift lever (4x4 vehicles)
Reverse signal switch
Gearbox tailpiece seal (or transfer case drive shaft)
Removal and installation the gearbox
Automatic gearbox
Automatic transmission design
Adjustments of automatic transmission controls
Locking switch — removal and installation
Adjusting the locking switch
Checking the transmission control cable adjustment
Transmission Control Mechanism — Removal and Installation
Transmission housing tailstock seal
Removal and installation of transmission
Drive shafts and axles
Transfer case — design description
Front and rear oil seals — removal and installation
Front propeller shaft and crosspieces — removal and installation
Replacing the front universal joint
Rear propeller shaft and crosspieces — removal and installation
Replacing the rear cardan joint
Front Drive Axle Design
Manual release hub
Automatic release hub
Front axle shafts and front axle seals
Front axle gearbox — removal and installation
Disassembling and replacing CV joint covers
Axles, bearings and seals of the rear gearbox
Adjusting the axial play of the rear axle shaft
Rear axle gearbox — removal and installation
Rear axle gearbox oil seal — removal and installation
Removal and installation the rear axle
Chassis and running gear
Front suspension
Wheels — Checking and replacing
Torsion bar — removal and installation
Shock absorber — removal and installation
Upper ball joint of suspension
Lower ball joint — removal, inspection and installation
Anti-roll bar
Upper control arm — removal and installation
Lower control arm and bushing replacement
Steering knuckle — removal and installation
Front Wheel Bearing — Removal and Installation
Wheel alignment angles
Rear suspension
Removal and installation springs (1989-98)
Removal and installation of springs (1983-89)
Rear shock absorbers — removal and installation
Rear anti-roll bar
Steering
Removal and installation the steering wheel
Ignition switch — removal, inspection and installation
Steering wheel lock — removal and installation
Steering column — removal and installation
Steering rods — removal and installation
Pendulum arm — removal and installation
Middle tie rod — removal and installation
Lateral steering rods — removal and installation
Steering gear — removal and installation
Power steering pump — removal and installation
Bleeding the Power Steering
Brake system
Technical characteristics of the brake system
Vacuum brake booster — removal, inspection and installation
Brake adjustment
Brake light switch — removal, installation and adjustment
Removal and installation the brake pedal
Brake Master Cylinder — Removal and Installation
Dosing valve — removal and installation
Rear Brake Pressure Regulator (1992-98)
Hoses, tubes and check valve
Bleeding the brake hydraulic system
Front Disc Brake Pads — Removal and Installation
Front Brake Caliper — Removal and Installation
Front Brake Disc — Removal, Checking and Installation
Rear brake drums — removal, inspection and installation
Replacing rear drum brake shoes
Rear drum brake wheel cylinder
Rear drum brake shield
Replacing rear disc brake pads
Rear Disc Brake Caliper
Rear Brake Disc — Removal, Checking and Installation
Adjusting the Parking Brake Cable (1983-91)
Handbrake cable — removal and installation
Handbrake lever — removal and installation
Handbrake shoes — removal and installation
Anti-lock braking system (ABS) — general information
ABS system hydraulic module — removal and installation
Overload sensor — removal and installation
Speed sensor — removal, inspection and installation
Body and interior
Exterior (external elements)
Body maintenance and repair
Repair of small scratches
Car body dent repair
Repairing rust holes or dents
Filling and painting of the body
Repair of significant body damage
Removal and installation the hood
Adjusting the hood
Rear Compartment Cover — Removal and Installation
Bumpers — removal and installation
Front facing grille
Exterior rear view mirrors
Front Antenna — Removal and Installation
Removal and installation the wing
Body supports (mounting to the chassis)
Spare tire holder
Interior (internal elements)
Vinyl finish
Upholstery and carpets
Front panel and instrument panel — removal and installation
Auxiliary instrument and equipment panels, floor sections
Interior trim panels
Headlining — Removal and Installation
Interior rear view mirror
Front seats — removal and installation
Rear seats and seat backs
Seat belts — removal and installation
Doors, locks and windows
Hinges and locks — maintenance
Windscreen and fixed glass
Removal and installation doors
Door adjustment
Sunroof in a car
Interior door panels
Door Lock Switch — Removal and Installation
Door glass and window regulator (cars 1983-91)
Door glass and window regulator (cars 1992-98)
Windshield — Removal and Installation
Rear window — removal and installation
Electrical equipment
Equipment and devices
On-board electrical equipment — general information
Detecting faults in electrical equipment systems
Checking voltage
Short circuit detection
Checking the reliability of grounding
Checking the integrity of the circuit
Finding an open circuit
Fuses — General Information
Burn-through jumpers — general information
Circuit breakers — general information
SRS (airbag) safety system
Radio and CD player
Front and rear speakers — removal and installation
Glass cleaners — replacement
Windscreen wiper motor and drive — removal and installation
Windscreen washer motor and drive
Rear Window Wiper and Washer — Removal and Installation
Instrument cluster / instrument panel — removal and installation
Speedometer Cable — Replacement
Instrument cluster printed circuit board
Multimeter — removal and installation
Windscreen wiper switches — removal and installation
Switch block (headlights, turn signal, windshield wiper)
Fusible Links — Location and Replacement
Fuses — location in the car
Location of electrical circuit protection devices
Heater and air conditioner
Heater Fan Motor — Removal and Installation
Heater radiator — removal and installation
Heater control panel and blower unit switch
Air Conditioning Compressor — Removal and Installation
Air Conditioner Condenser — Removal and Installation
Auxiliary condenser and air conditioner fan
Air Conditioner Evaporator — Removal and Installation
Rear Air Conditioner Evaporator — Removal and Installation
Air Conditioner Switch — Removal and Installation
Air Conditioner Control Unit — Removal and Installation
Air Conditioner Line — General Information
Refrigerant tube ring seals
Cruise control
Checking the main switch
Steering column switch
Brake Light Switch — Check
Clutch release sensor (vehicles with manual transmission)
Automatic transmission lock switch
Solenoid valve and actuator — removal, inspection and installation
Headlights and lighting
Headlights — removal and installation
Replacing a headlight bulb
Headlight beam adjustment
Direction indicators and repeaters
Additional brake light lamp (1992-98)
Interior lighting fixtures
License plate light
Electrical circuits
Engine Electrical Equipment (1983)
Body electrical equipment (1983-1986, 1.6)
Engine electrical equipment (1984-1986)
Engine electrical equipment (1987-1988)
Body electrical equipment (1983-1987)
Electrical equipment of the 2.6L engine (1989-1990)
Body electrical equipment (1988)
Body electrical equipment (1989-1990)
Electrical equipment of the 3.0L engine (1989-1990)
Engine Management System 3.0L (1991)
Body electrical equipment (1991)
12-valve 3.0L engine management system (1992-1993)
24-valve 3.0L engine management system (1992-1993)
Body electrical equipment (1992-1993)
Electrical equipment of the 12-valve 3.0L engine (1994-1995)
Electrical equipment of the 3.5L engine (1994-1998)
Body electrical equipment (1994-1998)
Electrical equipment of 2.3 l diesel
Мицубиси Pajero 4 (2006-2021)
General information
User manual
General information
Actions to take if your vehicle breaks down
Starting the engine from an external power source
Engine overheating
Bleeding the fuel system (diesel vehicles only)
Bleeding the fuel filter (diesel vehicles only)
Tool kit, jack and jack handle
Lifting a car with a jack
Spare wheel
Wheel replacement
Towing a car
Actions in case of unstable engine operation after replacing the battery
Driving in difficult conditions
Replacing fuses
Control and measuring instruments
Control lamps and warning lamps for malfunctions
Central multifunction display (optional)
On-board computer (optional)
Trip computer (optional) — change display mode
Trip computer (optional) — date and time
Trip computer information (petrol engine vehicles)
Average driving speed/average fuel consumption
Power reserve
Refueling a small amount of fuel
Climate data
Electronic compass
Air conditioning system
Display settings
Steering column switches and lighting control — headlights
Turn signal switch
Hazard warning light switch
Front fog light switch (optional)
Rear fog light switch
Rheostat (dimmer for instrument lighting)
Windscreen wiper and washer switch
Rear window defroster switch
Horn switch
Precautions for car maintenance
Car interior cleaning
Cleaning of external parts of the car body
Engine bay
Explanatory Dictionary
Troubleshooting
Checks on the car before driving
Starting the engine
Start of movement
While moving
Determining engine faults by the condition of spark plugs
Diagnostics and cleaning of fuel injectors
Table of causes of malfunctions in the car
Types of tire tread wear
Maintenance
Safety rules for maintenance
Maintenance — Hood
Motor oil
Cooling liquid
Automatic transmission fluid (optional)
Washer fluid
Brake fluid
Clutch fluid (optional)
Power steering fluid
Rechargeable battery
Maintenance — Tires
Windscreen wiper blades
General maintenance
Maintenance in cold weather and snowfall
Replacing lamps
Headlight bulbs
Side lights
Front direction indicators
Side turn signal repeaters
Front fog lights (optional)
Footrest lights (optional)
Combined rear lights
Additional high brake light
License plate lights
Interior lighting lamp and local lighting lamps
Rear local lighting lamps
Luggage compartment light
Door lights (optional)
Warnings and safety precautions when working on a vehicle
Precautions to prevent poisoning by vapors or gases
Precautions to prevent the collapse of the vehicle or its components
Precautions to prevent burns
Precautions to prevent electric shock
Precautions when working with toxic substances and materials
Precautions when working with Supplemental Restraint System (SRS) components
Environmental protection
Basic set of necessary tools
Methods of working with measuring instruments — flat probes
Methods of working with measuring instruments — micrometers
Methods of working with measuring instruments — calipers
Dial type indicator
Methods of working with measuring instruments — bore gauge
Technical specifications
Identification plates and inscriptions
Overall dimensions of the car
Vehicle performance characteristics
Vehicle weight parameters
Engine specifications
Technical characteristics of the gearbox and transfer case
Technical specifications — electrical equipment
Wheels and tires
Other characteristics
Filling volumes
Selecting Diesel Fuel
Power unit
Engine repair
Engine Mechanical Part — General Information
Mechanical part of the engine — sealants
Engine Mechanical Part — Equipment and Tools
Technical operations on the car — checking the tension of the alternator drive belt
Checking and adjusting the tension of the power steering pump and air conditioning compressor drive belt
Checking the ignition timing angle
Checking the idle speed
Checking the air-fuel mixture composition at idle
Compression check
Checking the vacuum in the intake manifold
Checking hydraulic compensators
Simple check of hydraulic compensators
Removal air from hydraulic compensators
Removal the crankshaft pulley
Installing the crankshaft pulley
Removal the camshaft
Installing the camshaft and camshaft seal
Removal the oil pan and oil filter
Installing the oil pan and oil filter
Removal the crankshaft seals
Installing crankshaft seals
Removal the cylinder head gasket
Installing the cylinder head gasket
Removal the timing belt
Installing the timing belt
Adjusting the timing belt tension of the gas distribution mechanism
Removal the timing chain
Installing the timing chain
Removal the engine assembly
Installing the engine assembly
Checking the camshaft
Cylinder head and valves
Oil pump and oil pan
Removal pistons and connecting rods
Installing pistons and connecting rods
Checking pistons and connecting rods
Removal the crankshaft and cylinder block
Installing the crankshaft and cylinder block
Checking the crankshaft and cylinder block
Cooling system
Cooling system — general information
Basic data for repair and adjustment
Cooling system — sealants
Checking the tightness of the cooling system
Checking the coolant level
Checking the properties of the coolant
Checking the radiator cap
Checking the fan
Replacing the coolant
Removal the cooling fan
Installing a cooling fan
Removal the thermostat
Installing a thermostat
Checking the Thermostat
Removal the water pump
Installing a water pump
Removal water hoses and pipes
Installation of water hoses and pipes
Checking the cooling system hoses and tubes
Removal the radiator
Installing a radiator
Lubrication system
Lubrication System — Recommended Precautions
Lubrication system — lubricants
Equipment and tools
Technical operations on the car
Removal the engine oil cooler
Installing an engine oil cooler
Fuel system
Power supply system — general information
Basic data for adjustments and control
Power supply system — special tools
Cleaning the throttle body (throttle area)
Checking fuel pressure
Disconnecting the fuel pump connector
Checking the operation of the fuel pump
Checking the intake manifold air temperature sensor
Checking the coolant temperature sensor
Checking the Throttle Position Sensor (TPS)
Checking the fully closed throttle position switch
Checking the oxygen sensor
Rear oxygen sensor
Checking the injector
Fuel injector
Throttle body
Fuel injectors and fuel rail
High pressure fuel pump
Fuel tank
Fuel pump
Fuel filter
Engine management system
Engine Management System — General Information
Engine Management System — Special Tool
Toxicity Reduction Systems — General Information
Basic data for adjustments and control
Vacuum hoses
Fuel vapor recovery system
Positive Crankcase Ventilation (PCV) System
Exhaust Gas Recirculation (EGR) System
Exhaust gas recirculation valve
Catalytic Converter — General Information
Fuel vapor recovery system adsorber
Accelerator pedal
Intake and exhaust system
Intake and exhaust system — general information
Checking and adjusting the exhaust system
Exhaust gas testing
Intake and exhaust system — equipment and tools
Removal the air filter
Installing an air filter
Removal the intercooler
Installing an intercooler
Removal the intake manifold
Installing the intake manifold
Removal the exhaust manifold
Installing the exhaust manifold
Removal the exhaust pipe and muffler
Installing the exhaust pipe and muffler
Engine electrical equipment
Engine Electrical Equipment — Special Tool
Engine electrical equipment — charging system
Generator technical characteristics
Basic data for control and adjustments
Checking the charging system
Alternator (model with 6G7 engine)
Alternator (model with 4M4 engine)
Generator repair — generator disassembly
Generator Repair — Generator Assembly
Generator Repair — Generator Check
Generator repair — starter check
Generator repair — checking the rectifier unit
Generator repair — checking brushes
Starting system — general information
Checking the starter — adjusting the axial clearance of the drive gear
Checking the pull-in winding of the traction relay
Checking the holding winding of the traction relay
Checking the starter operation in idle mode
Checking the return of the traction relay anchor
Checking the starter
Checking for breaks in the stator winding
Checking for short circuit of stator winding to ground
Checking the brush holder
Checking the overrunning clutch
Checking the brushes
Checking the armature winding
Checking for breaks in the armature winding
Starter (model with 6G7 engine)
Starter (model with 4M4 engine)
Ignition system — general information
Technical operations on the car
Ignition coil
Crankshaft position sensor
Knock sensor
Camshaft Position Sensor
Preheating system — precautions
Glow plug
Transmission
Clutch
General information
Basic data for adjustment and control
Lubricants
Table of faults
Checking and adjusting the clutch pedal
Bleeding the hydraulic drive
Removal the clutch pedal
Installing the clutch pedal
Checking the clutch pedal
Removal the clutch hydraulic drive
Installing the clutch hydraulic drive
Disassembling the master cylinder
Assembling the master cylinder
Checking the master cylinder
Disassembling the clutch
Clutch assembly
Checking the clutch housing and disc
Disassembling the clutch release cylinder
Clutch release cylinder assembly
Checking the release cylinder
Manual gearbox
Gearbox — General Information
Lubricants
Special tools
Repair rules
Precautionary measures
Possible malfunctions
Technical operations on the car — checking the oil level
Technical operations on the car — changing the oil in the gearbox
Technical operations on the car — checking the oil level in the automatic transmission
Technical operations on the car — automatic transmission oil change
Technical operations on the car — replacement of the oil filter
Technical operations on the car — adjustment of the control cable and the starter interlock switch
Technical operations on the car — checking the pressure in the hydraulic control system of the automatic transmission
Gear shift mechanism
Gearbox assembly
Transfer case control unit
Gearbox assembly — gearbox disassembly
Gearbox assembly — gearbox assembly
Gearbox assembly — check
Main drive gear
Counter shaft
Disassembling the main shaft
Assembling the main shaft
Checking the main shaft
Disassembling the transfer case
Adjustment before assembly
Transfer case assembly
Transfer case housing plate
Transfer case input gear
Counter shaft
Shift fork and shaft
Rear output shaft
Transfer case drive shaft
Front output shaft
Pinion shift shaft
Automatic gearbox
Gear shift mechanism
Removal the gearbox assembly
Installing the gearbox assembly
Automatic Transmission Fluid (ATF) Cooler
Gearbox assembly
Transfer case housing adapter
Disassembling the gearbox
Gearbox assembly
Oil pump
Reverse/overdrive clutch
Second gear brake
Low speed reverse ring gear
Central support
Downshift clutch
Ring gear wheel
Direct acting coupling
Output shaft support
Counter shaft
Transfer case
Transfer case housing plate
Transfer case input gear
Rear output shaft
Front output shaft
Drive shafts
General information
Special tools
Front axle — causes of malfunctions
Checking the axial clearance of the front wheel hub
Replacing the front wheel hub bolt
Checking the front axle play
Checking the oil level in the front axle
Front axle oil change
Replacing the differential seal
Rear axle — causes of malfunctions
Checking the axial clearance of the rear hub bearing
Checking the resistance force to rotation of the rear wheel hub bearing
Replacing the hub bolt
Checking the rear axle play
Checking the oil level in the rear axle
Rear axle oil change
Removal the hub and steering knuckle
Installing the hub and steering knuckle
Checking the resistance moment of the front wheel hub bearing rotation start
Checking the axial clearance in the front wheel hub bearing
Disassembling the hub and steering knuckle
Assembly of the hub and steering knuckle
Removal the drive shaft
Installing the drive shaft
Disassembling the drive shaft
Drive shaft assembly
Checking the drive shaft
Replacement of protective cover (rubber protective cover) of CV joint with divider «EUJ»
Removal the inner shaft
Installing the inner shaft
Disassembling the inner shaft
Assembly of the inner shaft
Removal the differential housing and overrunning clutch
Installing the differential housing and overrunning clutch
Overrunning clutch
Disassembling the differential
Differential assembly
Solenoid valve and vacuum hose
Front Differential Mount
Removal the rear axle hub
Installing the rear axle hub
Checking the moment of resistance at the start of rotation of the rear wheel hub bearing
Checking the axial clearance in the rear wheel hub bearing
Removal the steering knuckle
Installing the steering knuckle
Removal the rear drive shaft
Installing the rear drive shaft
Disassembling the rear drive shaft
Rear Drive Shaft Assembly
Checking the drive shaft
Rear differential lock device
Removal the rear differential
Disassembling the rear differential
Installing the rear differential
Rear differential assembly
Removal the propeller shaft
Installing the cardan shaft
Checking the cardan shaft
Disassembling the cardan shaft
Assembly of the cardan shaft
Chassis and running gear
Front suspension
General information
Causes of malfunctions
Coil spring suspension
Basic data for adjustments and control
Checking and adjusting the front wheel alignment angles
Upper control arm assembly
Shock absorber assembly
Rear lower control arm and lower wishbone assembly
Anti-roll bar
Rear suspension
Causes of malfunctions
Coil spring suspension
Basic data for adjustments and control
Special tools
Checking the adjustment of the rear wheel alignment angles
Checking the ball joint protective covers
Upper control arm assembly
Shock absorber assembly
Anti-roll bar
Rear towing hitch
Brake system
General information
Technical specifications
Basic data for adjustments and control
Checking the brake system
Troubleshooting
Special tools
Checking and adjusting the brake pedal
Checking the brake light switch
Checking the operation of the brake booster
Checking the operation of the check valve
Checking the brake fluid level sensor
Bleeding air from the brake hydraulic system
Checking and replacing brake pads
Checking the brake disc
Checking and adjusting the travel of the parking brake lever
Checking the Parking Brake Indicator Light Switch
Removal the brake pedal
Installing the brake pedal
Removal the brake booster
Installing a vacuum brake booster
Disassembling the brake booster
Assembly of the brake booster
Removal the front disc brake
Installing a front disc brake
Disassembling a disc brake
Disc brake assembly
Removal the rear disc brake
Installing a front disc brake
Disassembling a disc brake
Disc brake assembly
Parking brake lever
Parking brake cable
Brake drum of the parking brake system
Anti-lock braking system and stability control system — description
Signs of a faulty anti-lock braking system
Wheel speed sensor
Electronic stability control unit
Steering wheel sensor
Steering
General information
Basic data for adjustments and control
Special tools
Checking the steering wheel play
Checking the steering angles of the steering wheels
Checking the moment of the beginning of rotation of the ball joint of the steering rod end
Checking the amount of effort required to turn the steering wheel on a stationary vehicle
Checking the steering wheel's independent return to the center position
Checking the fluid level in the power steering reservoir
Fluid replacement
Bleeding the Power Steering Hydraulic System
Checking the power steering pump pressure
Checking the power steering hydraulic fluid pressure switch
Checking the ball joint protective covers
Removal the steering wheel
Installing the steering wheel
Removal the steering shaft
Installing the steering shaft
Disassembling the steering shaft
Removal the power steering gear
Steering shaft assembly
Installing a power steering gear
Removal the power steering pump
Installing a Power Steering Pump
Checking the power steering pump
Removal the power steering hydraulic hoses
Installing Power Steering Hydraulic Hoses
Body and interior
Exterior (external elements)
General information — special tools
Adjusting the hood
Removal the hood
Installing the hood
Front wing
License plate mounting
Front bumper
Rear bumper
Radiator grille
Mudguards — removal and installation
Moldings — removal and installation
Door trims
License plate cover
Side threshold trim
Side stand
Engine crankcase protection
Mudguard
Roof rails
Rear reflector
Emblems — removal, installation
Electrically operated exterior rearview mirror system fault diagnostic table
Removal the outside rearview mirrors
Installation of exterior rear view mirrors
Interior (internal elements)
Dashboard
Floor console
Interior lining
Door trim
Luggage compartment door trim
Ceiling lining
Interior rear view mirror
Front seats
Second row of seats
Third row of seats
Seat belts
Mounting hook
Doors, locks and windows
Removal the filler cap
Installing the filler cap
Front windshield
Rear square glass
Rear windshield
Doors — technical operations on the car
Checking the travel of the outer door handle
Door assembly
Door glass and window lift mechanism
Door handle and lock
Glass guide
Luggage compartment door
Trunk door handle and lock
Checking the hatch for leaks
Adjusting the hatch installation
Hatch assembly
Body dimensions
Body dimensions — measurement methods
Type A (projection measurement method)
Suspension installation dimensions (short wheelbase)
Type B (actual measurement method)
Suspension installation dimensions (short wheelbase)
Front end (short wheelbase)
Side body (short wheelbase)
Rear of the body (short wheelbase)
Interior of the body (short wheelbase)
Type A (projection measurement method)
Type B (actual measurement method) — underbody (long wheelbase)
Type B (actual measurement method) — suspension installation dimensions (long wheelbase)
Type B (actual measurement method) — front body (long wheelbase)
Type B (actual measurement method) — side body (long wheelbase)
Type B (Actual measurement method) — Rear body (Long wheelbase)
Type B (actual measurement method) — interior body (long wheelbase)
Electrical equipment
Safety system (SRS)
General information
Safety precautions for SRS maintenance
Special tools
SRS System Maintenance
Checking the SRS warning light
Visual inspection of SRS components
SRS airbag control unit
Airbag modules, steering wheel and clock spring
Front seat back assembly (side airbag module)
Side impact sensor
Front Wiring Harness/Floor Wiring Harness
SRS Electronic Control Unit
Removal the SRS electronic unit
Installing the SRS electronic unit
Removal the SRS electronic unit
Installing the SRS electronic unit
Checking the correct installation
Airbag modules and clock spring
Removal the airbag modules and clock spring
Installing airbag modules and clock spring
Side impact sensor
Removal the side impact sensor
Installing and testing the side impact sensor
Seat belt with pretensioner
Removal the seat belt with pretensioner
Installing a seat belt with pretensioner
Checking the seat belt with pretensioner
Airbag module and seat belt pretensioner disposal procedure
Procedure for disposal of a deployed airbag module or a deployed seat belt pretensioner
Air conditioner
General information
Special tool
Technical specifications
Operating principles of the cooling system
Operating principles of the heating system
Air conditioning control system
Refrigerant charging
Key safety requirements
Diagnosis of system failures
Air Conditioner Control Panel
Removal the heater and fan unit
Installing the heater and fan unit
Heater unit
Fan unit
Removal the air conditioning control motors
Installation of air conditioning control motors
Removal air conditioning system sensors
Installation of air conditioning system sensors
Rear air conditioning control panel
Removal the rear heater unit
Installing the rear heater unit
Disassembling the rear heater unit
Assembling the rear heater unit
Removal the rear heater and fan assembly
Installing the rear heater and fan assembly
Rear heater unit
Rear fan
Removal the compressor
Compressor installation
Checking the operation of the compressor electromagnetic clutch
Disassembling the compressor
Compressor assembly
Removal the capacitor
Installing a capacitor
Removal the air conditioning system pipes
Installation of air conditioning pipes
Rear air conditioning pipes
Air Ducts (Single Air Conditioner)
Air ducts (dual air conditioner)
Ventilation elements
Equipment and devices
Special tools
Pre-maintenance inspection
Checking the level and density of electrolyte
Charging the battery
Battery assembly
Additional battery pack
Checking the speedometer
Checking the tachometer
Checking the engine coolant temperature sensor
Checking the seat belt unfastened indicator on the combined instrument cluster
Checking the low engine oil pressure warning light on the instrument cluster
Checking the low engine oil pressure warning light switch on the instrument cluster
Checking the brake warning light on the combination instrument cluster
Checking the brake fluid level warning light
Combined Instrument Cluster Failure Diagnostic Table
Instrument cluster assembly
Headlight adjustment
Measuring the brightness of headlights
Adjusting the front fog lights
Replacing lamps
Removal the headlight
Installing headlights
Headlamp level adjustment switch
Automatic headlight adjustment control unit for main lighting
Installation of the automatic headlight adjustment control unit
Front fog lights
Rear fog lights
Rear fog light switch
Side turn signal repeater
Rear combination light
Additional brake light
License plate light
Front interior lighting lamp
Rear personal lamp
Luggage compartment light
Floor lighting bulbs
Hazard warning light switch
Removal the ETACS electronic control unit
Installation of the ETACS electronic control unit
Signal — Failure Diagnostic Table
Removal the signal
Setting the signal
Removal the ignition switch
Installing the ignition switch
Rear window heating device
Immobilizer system — identification code registration method
Immobilizer control module
Remote control for closing/opening doors
Audio and navigation system
Rear view camera
Radio and CD player
Navigation system
Sound amplifier
Built-in audio control switch
Speakers — Removal
Speakers — Installation
Rear display
Central display
Windows with glass servo drive
Checking the window lifter safety mechanism
Checking the current in the window lifter drive circuit
Checking the circuit breaker (built into the window lift motor)
Power window switch
Window lift motor
Windscreen wipers and washer
Front windshield wiper
Front windshield washer
Rear windshield wiper and washer
Headlight washer for head lighting
Electrical diagrams
Decoding of electrical circuit diagrams
Electrical diagram of the fuel line heater
Rear Window Defogger Wiring Diagram
Electrical diagram of the passive safety system
Electrical diagram of the seat heating system
Electrical diagram of the reversing lights
Rear Window Wiper and Washer Wiring Diagram
Rear fog light wiring diagram
Cigarette lighter wiring diagram
Wiring diagram for glove compartment lighting system
Electrical diagram of the ignition system
Brake light bulb wiring diagram
Electrical diagram of the hatch
Wiring diagram for outside rear view mirror heater
Front fog light wiring diagram
Electrical wiring diagram for electrically adjustable seats
Wiring diagram of the head lighting system
Signal circuit diagram
Air conditioning system wiring diagram
Windshield wiper and washer wiring diagram
Electrical diagram of window lifters
Electrical diagram of the turn signal and hazard warning system
Electrical diagram of the charging system (Car with 4M41 engine)
Electrical diagram of the charging system (Car with engine 6G75)
Electrical diagram of the pre-heating system
Electrical diagram of the starting system (automatic transmission)
Electrical diagram of the starting system (manual transmission)
Мицубиси Carisma (1995-2004)
General information
User manual
Car keys
Vehicle locking and unlocking control locations
Electric windows
Lift and slide roof hatch
Front seat adjustment
Control and measuring instruments and controls
Lighting, headlight and turn signal switch
Headlight corrector switch
Windshield wiper and washer switch
Rear Window Wiper and Washer Switch (Hatchback)
Headlamp Washer Switch
Precautions when using glass cleaners and washers
Hazard warning light switch
Rear Window Defogger Switch
Front fog light switch
Rear fog light switch
Instrument cluster illumination adjustment rheostat
Horn switch
Interior lighting
Multifunctional central display
Ignition switch (lock)
Manual transmission
Automatic transmission
Steering wheel adjustment
Exterior rear view mirrors
Traction Control (TCL)
Cruise control (system for maintaining a set vehicle speed)
Heater and air conditioner
Automatic air conditioning
Starting the engine from an external power source
Bleeding the fuel system (diesel engines only)
Removal water from the fine fuel filter (diesel engines only)
Fuses and fuses
Maintenance
Specifications and data
General information about maintenance
Motor oil
Engine oil change
Replacing the oil filter
Automatic transmission fluid (ATF)
Cooling liquid
Rechargeable battery
Brake fluid
Hydraulic power steering fluid
Hydraulic clutch drive fluid
Windscreen washer fluid
Technical condition of tires
Checking for fluid leaks and hose tightness
Windscreen wiper blades — removal and installation
Exterior and interior lighting lamps
Checking the electrical wiring
Power unit
Petrol engines 4G9
Specifications and data
Changes in 4G92 engines (model 6B) since 1997.
Basic data for adjustments and monitoring on 4G92 engines (model 6B)
Basic data for adjustments and control
Checking and adjusting the tension of the generator drive belt
Changes in 4G92-MP1 engines since 2001.
Lubricants
Checking and adjusting the tension of the power steering pump and air conditioning compressor drive belt
Checking and adjusting valve clearances (SOHC)
Checking and adjusting the ignition timing (SOHC)
Checking and adjusting the ignition timing (DOHC)
Checking the engine crankshaft speed at idle speed
Checking the air-fuel mixture at idle speed
Compression check
Checking the vacuum in the intake manifold
Hydraulic valve clearance compensators (DOHC)
Adjusting the Timing Belt Tension of a SOHC Engine
Crankshaft pulley — removal and installation
SOHC Engine Camshaft and Camshaft Seal
Camshafts and camshaft seals for DOHC engines
Camshafts and camshaft seals for GDI models
SOHC Engine Oil Pan
DOHC Engine Oil Pan
Crankshaft seals — removal and installation
SOHC Engine Cylinder Head Gasket
DOHC Engine Cylinder Head Gasket
Timing belt drive the SOHC engine
Timing belt drive the DOHC engine
Removal and installation of the SOHC engine assembly
Removal and installation the DOHC engine assembly
Starting the engine after major repairs
Diesel engines FBQT
Specifications and data
Lubricants
Checking and adjusting the accessory drive belt (cars with air conditioning)
Checking and adjusting valve clearances
Checking and adjusting the fuel injection timing
Checking and adjusting the engine idle speed
Checking and adjusting the increased engine crankshaft speed at idle during warm-up
Compression check
Adjusting the timing belt tension of the gas distribution mechanism
Crankshaft pulley — removal and installation
Camshaft and camshaft oil seal
Engine oil pan — removal and installation
Engine Oil Cooler — Removal and Installation
Crankshaft seals — removal and installation
Intermediate shaft seal — removal and installation
Cylinder Head Gasket — Removal and Installation
Gas distribution mechanism drive belt
Removal and installation the engine assembly
Diesel engines F9Q
Specifications and data
Checking and adjusting valve clearances
Checking the engine crankshaft speed at idle speed
Compression check
Adjusting the timing belt tension of the gas distribution mechanism
Crankshaft pulley — removal and installation
Camshaft and camshaft oil seal
Engine oil pan — removal and installation
Crankshaft seals — removal and installation
Cylinder Head Gasket — Removal and Installation
Gas distribution mechanism drive belt
Removal and installation the engine assembly
Cooling system
Specifications and data
General information about the cooling system
Checking the tightness of the cooling system
Checking the opening pressure of the radiator cap valve
Replacing the coolant
Thermostat — Removal, Checking and Installation
Water pump — removal and installation
Cooling system hoses and pipes — removal and installation
Radiator — removal, inspection and installation
Injection system (MPI)
Specifications and data
General information about the multipoint injection (MPI) system
Self-diagnosis function
Engine Malfunction Indicator Lamp
Cleaning the throttle body
Adjusting the throttle closed position switch and the position sensor (TPS) of vehicles without the TCL system
Adjusting the throttle valve closed position switch and accelerator pedal position sensor for vehicles with the TCL system
Adjusting the Throttle Lever Stop Screw (Fixed SAS)
Adjusting the engine's basic idle speed of the crankshaft
Relieving pressure in the fuel system
Checking the operation of the fuel pump
Checking the intake manifold air temperature sensor
Checking the coolant temperature sensor
Checking the Throttle Position Sensor (TPS)
Checking the fully closed throttle position switch for vehicles without the TCL system
Checking the oxygen sensor
Injectors — removal, inspection and installation
Throttle body — removal and installation
Disassembly and assembly of the throttle assembly
Fuel tank — removal and installation
Replacing the fuel filter
Replacing the fuel pump
Injection system (GDI)
Technical data and characteristics
General information about the direct fuel injection (GDI) system
Engine malfunction indicator lamp («CHECK ENGINE»)
Relieving pressure in the fuel system
Checking the operation of the low pressure fuel pump
Cleaning the throttle body
Measuring low fuel pressure between low and high pressure fuel pumps
Measuring fuel pressure on the line between the high-pressure fuel pump and the injectors
Checking the tightness of the power supply system
Adjusting the throttle position sensor
Adjusting the accelerator pedal position sensor
High pressure fuel pump — removal and installation
Injectors — removal and installation
Throttle body — removal and installation
Engine electrical equipment
Specifications and data
General information about the engine electrical equipment
Checking the generator output voltage drop
Checking the generator output current
Checking the voltage regulator
Generator — removal, inspection and installation
Starter — Checking and testing
Direct Drive Starter — Disassembly, Checking and Assembly
Starter with reduction gear — disassembly, inspection and assembly
Ignition system — general description
Checking the ignition coil
Checking high voltage wires
Checking and cleaning spark plugs
SOHC Engine Ignition Distributor — Removal, Checking and Installation
DOHC Engine Ignition Distributor — Removal and Installation
DOHC Engine Camshaft and Crankshaft Position Sensors
Knock sensor — removal and installation
Diesel engine preheating system
Transmission
Clutch
Specifications and data
General information about the clutch
Checking and adjusting the clutch pedal
Bleeding the Clutch Hydraulic Drive
Clutch pedal — removal and installation
Checking the clutch release sensor
Hydraulic clutch drive for cars with gasoline engines
Hydraulic clutch drive for diesel-powered vehicles
Master cylinder of hydraulic clutch drive with gasoline engines
Master cylinder of hydraulic clutch drive of cars with F9Q engines
Checking the driven clutch disc
Mechanical gearbox
Specifications and data
General information about mechanical transmission
Checking the oil level in the manual transmission
Gearbox oil change
Checking the operation of the reverse gear locking mechanism
Replacing the speedometer drive cable
Gear shift mechanism — removal and installation
Gear Shift Lever — Removal and Installation
Disassembling and assembling the gear shift lever
Removal and installation the gearbox
Gearbox repair
Automatic gearbox
Specifications and data
General information about automatic transmission
Checking the level of working fluid in the gearbox
Replacement of working fluid
Replacing the oil filter
Checking the starter lock mechanism
Checking the automatic transmission mode shift lock mechanism
Adjusting the selector cable
Adjusting the selector switch and control cable
Checking the electromagnetic valves
Checking the torque converter on a fully braked vehicle (Stall test)
Analysis of the test results on a fully braked vehicle
Adjusting the pressure in the control system
Checking the selector lever
Replacing the speedometer drive cable
Automatic transmission control mechanism
Disassembling and assembling the selector lever
Removal and installation of automatic transmission assembly
Chassis and running gear
Steering
Specifications and data
General information about steering
Checking the steering wheel play
Checking the torque to start rotation of the ball joint of the steering rod end
Checking the steering wheel turning force on a stationary vehicle
Checking the steering wheel's independent return to the center position
Replacing Power Steering Fluid
Bleeding the Power Steering Hydraulic System
Checking the pressure generated by the power steering pump
Checking the hydraulic fluid pressure switch sensor
Steering wheel and steering shaft — removal and installation
Steering shaft repair
Steering gear with hydraulic power steering
Total torque for turning the steering gear pinion
Checking the steering tie rod end turning resistance
Steering gear repair
Hydraulic power steering pump
Power Steering Hydraulic Hoses
Installing the return hose/low pressure hose
Brake system
Specifications and data
General information about steering
Checking and adjusting the brake pedal
Checking the brake light switch
Checking the performance of the brake booster
Checking the functionality of the brake booster check valve
Checking the functionality of the rear brake pressure regulator
Checking the brake fluid level sensor
Bleeding air from the hydraulic brake drive
Checking and replacing front disc brake pads
Checking the thickness of the brake disc
Checking the brake disc runout
Correction of brake disc runout
Checking the thickness of the brake shoe linings of drum brakes
Brake pedal — removal and installation
Master cylinder and brake booster
Repair of the main brake cylinder
Front Disc Brakes — Removal and Installation
Front Disc Brake Caliper
Rear Drum Brakes — Removal and Installation
Wheel brake cylinder — removal, inspection and installation
Rear Disc Brakes — Removal, Checking and Installation
Repair of rear disc brake caliper
Brake pads of the rear disk brake
Connecting the brake pipes to the pressure regulator
Anti-lock braking system
Checking and clearing ABS fault codes
Resistance between ABS connector contacts on the wiring harness side
Starting the engine with a completely discharged battery
Hydraulic block — removal and installation
Wheel speed sensor — removal, inspection and installation
Checking the Wheel Speed Sensor Insulation
Checking the travel of the parking brake lever
Checking the Parking Brake Indicator Light Switch
Parking brake lever — removal and installation
Parking brake cable — removal and installation
Front suspension and shafts
Specifications and data
General information about the front suspension
Front Wheel Hub — Removal, Inspection and Installation
Drive shaft — removal and installation
Repair of drive shafts
Checking and adjusting the front wheel alignment angles
Front strut assembly — removal, inspection and installation
Front suspension strut repair
Lower Front Suspension Arm — Removal, Inspection and Installation
Replacing the rear lower control arm bushing on vehicles with SOHC engines
Anti-roll bar — removal and installation
Replacing the protective cover of the ball joint of the stabilizer bar
Rear suspension
Specifications and data
General information about the rear suspension
Rear wheel hub — removal, inspection and installation
Checking and adjusting the rear wheel alignment angles
Adjusting, upper and lower rear suspension arms
Replacing the lower arm bushing
Rear Suspension Trailing Arm — Removal, Checking and Installation
Rear strut — removal, inspection and installation
Rear pillar repair
Anti-roll bar — removal, inspection and installation
Body and interior
Exterior (external elements)
Technical data of the body
General information about the car body
Repair of minor body damage
Repair of significant body damage
Hood — removal and installation
Front wing — removal and installation
Fuel tank filler flap
Front bumper — removal and installation
Front bumper repair
Rear bumper — removal and installation
Windshield Wiper and Washer — Removal and Installation
Rear Window Wiper and Washer — Removal and Installation
Headlight washer — removal and installation
External rear view mirrors — removal and installation
Interior (internal elements)
Instrument panel — removal and installation
Disassembly and assembly of the instrument panel
Center console — removal and installation
Front seats — removal and installation
Disassembly and assembly of front seats
Rear seat — removal and installation
Seat belt — removal and installation
Doors, locks and windows
Windshield and fixed glass replacement
Adjusting the door installation position
Adjustment when faults occur in the window lift mechanism
Checking the safety mechanism of the electric window lifter
Doors — removal, inspection and installation
Door trim — removal and installation
Door glass and window lifter
Rear fixed side glass
Door lock and handle — removal and installation
Rear Door Assembly — Removal and Installation
Rear Door Trim — Removal
Rear Door Lock — Removal and Installation
Trunk lid — removal and installation
Trunk lid lock — removal and installation
Sunroof — Removal and Installation
Roof hatch repair
Air conditioner
Specifications and data
General information about the air conditioning system
Safety precautions when working with the air conditioning system
Troubleshooting issues
Noises generated by the air conditioning compressor
Checking the refrigerant level through the sight glass
Checking the electromagnetic clutch of the air conditioner compressor
Checking the receiver/dryer
Working with tubes, hoses and their connections
Heater control panel and manual air conditioner switch
Panel and electronic control unit of air conditioning with automatic control
Electric motors for air conditioner damper control drives with automatic control
Heater and heater radiator — removal and installation
Heater Fan and Resistor — Removal and Installation
Ventilation system air ducts — removal and installation
Air Purification Filter — Checking and Replacing
Cleaning the collector and ionizer
Photocell — Removal, Checking and Installation
Heater coolant temperature sensor
Topping up the air conditioning system from a cylinder when the refrigerant level is low
Electrical equipment
Equipment and devices
Specifications and data
General information about on-board electrical equipment
Electrical circuits — fault finding
Battery — care and charging
Ignition switch and immobilizer
Identification Code (ID) Registration Method
Checking the fuel level sensor
Checking the coolant temperature sensor
Instrument cluster — removal and installation
Checking the fuel gauge
Checking the coolant temperature gauge
Radio — removal and installation
Speakers — Removal and Installation
Antenna — removal, inspection and installation
Fuses — Description and Location
Replacing the fuse
Headlights and lighting
Headlight adjustment
Measuring the brightness of headlights
Replacing lamps
Headlights and direction indicators
Checking switches, switches and relays
Side direction indicators
Front fog lights
Rear combination light
Checking the rear fog light switch circuits
High Brake Light — Removal and Installation
Instrument cluster backlight rheostat — removal and installation
Electrical circuits
Scheme 1. Ignition system MPI-SOHC
Diagram 2. Charging system
Scheme 3. Ignition system MPI-DOHC
Scheme 4. Ignition system MPI-DOHC
Schemes 5-9. Fuel injection system MPI-SOHC
Schemes 10, 11. Starting system
Scheme 12. Headlights
Scheme 13. Engine cooling system
Schemes 14, 15. Rear lights and license plate lighting
Schemes 16, 17. Front fog lights
Schemes 18, 19. Rear fog lights
Schemes 20, 21. Interior lighting and trunk lighting
Schemes 22, 23. Direction indicators and hazard warning lights
Scheme 24. Sound signal
Scheme 25. Brake lights
Scheme 26. Gauges and indicators of the instrument cluster
Schemes 27, 28. Central lock
Мицубиси Space Star (1998-2005)
General information
User manual
Vehicle layout
Car keys
Electronic engine immobilizer system
Car doors
Remote control of door locks
Child safety latches
Centralized door lock control system
Car hood
Luggage compartment door
Car window lifters
Lift and slide roof hatch
Front seats
Rear seat
Seat headrests
Electrically heated seats
Seat belts
Child seats
Supplemental Restraint System (SRS)
Seat belt pretensioner
Airbag Emergency Warning Light (SRS)
Control and measuring instruments
Combined switch for lighting, headlights and direction indicators
Turn signal switch
Headlight corrector
Windshield wiper and washer switch
Rear Window Wiper and Washer Switch
Headlight washer switch
Hazard warning light switch
Rear Window Defogger Switch
Front fog light switch
Rear fog light switch
Instrument cluster backlight adjustment rheostat
Sound signal switch
Interior lighting lamps
Multifunctional central display
Ignition switch
Steering wheel lock
Unlocking the steering wheel
Adjusting the position of the steering wheel
Interior rear view mirror
Exterior rear view mirrors
Heating and air conditioning system
Heating/Air Conditioning
Wheel replacement
Towing a car
Starting the engine from an external source
Fuses and fuses
Replacing the fuse
Replacing lamps
Vehicle specifications
Maintenance
General information
Motor oil
Cooling liquid
Rechargeable battery
Brake fluid
Power steering hydraulic drive fluid
Hydraulic clutch drive fluid
Glass cleaner
Wheels and tires
Checking the tightness of the hoses and fluid leakage
Windscreen wiper blades
Seals on doors, hood, etc.
Lifting a car
Identification numbers
Power unit
Petrol engines 4G9
Technical data
Checking and adjusting the tension of the generator drive belt
Checking and adjusting the tension of the power steering pump and air conditioning compressor drive belt
Checking the ignition timing angle
Checking the engine crankshaft speed at idle speed
Checking the composition of the air-fuel mixture
Compression check
Checking the vacuum in the intake manifold
Checking and bleeding hydraulic valve clearance compensators
Crankshaft pulley for poly V-belt drive
Camshafts and camshaft seals
Oil pan
Crankshaft oil seals
Cylinder head
Toothed timing belt
Removal and installation the engine
Intake manifold
Intake manifold of the 4G93-GCH engine since 2000
Exhaust manifold
Lubrication system
Motor oil
Checking the engine oil level
Engine oil change
Notice the oil filter
Exhaust gas system.
Petrol engines 4G1
Technical data
Checking and adjusting the tension of the generator drive belt
Checking and adjusting the tension of the power steering pump and air conditioning compressor drive belt
Checking and adjusting clearances in the valve drive of engines 4G1 and 4G13
Checking the ignition timing angle of the 4G1 engine
Checking the ignition timing angle of the 4G13 engine
Checking the engine crankshaft speed at idle speed
Checking the composition of the air-fuel mixture
Compression check
Checking the vacuum in the intake manifold
Checking hydraulic valve clearance compensators
Bleeding hydraulic tappets
Adjusting the timing belt tension
Crankshaft pulley for poly V-belt drive
Camshaft and camshaft oil seal
Oil pan
Crankshaft oil seals
Cylinder head
Toothed timing belt
Removal and installation the engine
Camshaft and camshaft oil seal for 4G13 engine
Front crankshaft oil seal for 4G13 and 4G18 engines
Cylinder head of the 4G13 engine
Removal and installation of the 4G13 engine
Intake manifold
Intake manifold for 4G13 engine — MPI since 2000
Exhaust manifold of the 4G1 engine
Exhaust manifold for 4G13 engine — MPI since 2000
Lubrication system
Motor oil
Checking the engine oil level
Engine oil change
Replacing the oil filter
Exhaust gas system
Diesel engines F9Q1
Technical data
Checking and adjusting valve clearances
Checking and adjusting the engine idle speed
Compression check
Adjusting the tension of the timing belt
Crankshaft pulley for poly V-belt drive
Camshaft and camshaft oil seal
Oil pan
Crankshaft oil seals
Cylinder head
Toothed timing belt
Removal and installation the engine
Checking the turbocharger flap drive
Checking the electromagnetic valve
Air filter
Intercooler (Intercooler)
Intake and exhaust manifolds
Turbocharger — Description, Precautions, Removal, Checking, Installation
Lubrication system
Checking the engine oil level
Engine oil change
Replacing the oil filter
Exhaust gas system
Cooling system
Technical data
Checking the tightness of the cooling system
Checking the opening pressure of the radiator cap valve
Replacing the coolant
Checking the density of the coolant
Checking the fan speed controller of the 4G9 engine
Checking the 4G9 Engine Fan Control Relay
Checking the 4G1 Engine Radiator Fan Relay
Thermostat for cars with engines 4G9 and 4G1, F9Q1
Water pump engine 4G9
Water pump engine 4G1
Diesel Engine Water Pump F9Q1
Hoses and tubes of the cooling system
Radiator for cars with gasoline engines
Radiator Fan for Car with Diesel Engine F9Q1
Radiator for car with diesel engine F9Q1
Fuel injection system GDI
Technical data
Self-diagnosis function
Checking using the «DATA LIST» modes
Diagnostic trouble codes for cars produced since 1999
Diagnostic trouble codes for cars produced since 2000
Diagnostics in the «DIAGNOSIS 2» mode on a car manufactured since 2000
Checking using the «DATA LIST» and «ACTUATOR TEST» modes of MUT-II on a car manufactured since 2000
Freeze Frame data on a vehicle manufactured since 2000
Cleaning the throttle assembly
Adjusting the throttle position sensor
Adjusting the accelerator pedal position sensor on a car manufactured since 1999
Adjusting the accelerator pedal position sensor on a car manufactured since 2000
Checking the pressure generated by the fuel pump
Measuring fuel pressure on the line between the high-pressure fuel pump and the injectors
Checking the fuel system for leaks
Reducing pressure in the fuel system
Checking the operation of the fuel pump
Checking the fuel pump pressure control relay and throttle actuator
Checking the relay of the injector control signal generator
Checking the engine air temperature sensor
Checking the coolant temperature sensor
Checking the throttle position sensor
Checking the accelerator pedal position sensor
Checking the accelerator pedal switch
Checking the oxygen concentration sensor
Checking fuel injectors
Checking the throttle servo
Checking the Clutch Pedal Position Switch
High pressure fuel pump for engines manufactured since 1999
High pressure fuel pump for engines manufactured since 2000
Fuel injectors for engines manufactured since 1999
Fuel injectors for engines produced since 2000
Throttle body of the engine since 1999
Disassembly and assembly of the throttle unit of the engine since 1999
Throttle body of the engine since 2000
Disassembly and assembly of the throttle unit of the engine since 2000
Injector control pulse generator
Fuel tank
Technical data of the GDI fuel injection system
Self-diagnosis function. Multi-point fuel injection (MPI) system
Fuel injection system MPI
Diagnostics in the «DIAGNOSIS 2» mode
Testing using the «DATA LIST» and «ACTUATOR TEST» modes of MUT-II
FREEZE FRAME data on a 2000 model year vehicle
Checking the engine air temperature sensor
Checking oxygen concentration sensors
Fuel injectors
Throttle assembly
Diesel supply system F9Q1
Fuel system of diesel engine F9Q1 — technical data
Precautions to be taken when servicing the fuel system
Self-diagnosis function
Checking using the DATA LIST and ACTUATOR TEST modes of the MUT-II device
Diagnostic Trouble Codes
Checking the main relay
Checking the engine air temperature sensor
Checking the coolant temperature sensor
Checking the accelerator pedal position sensor (channel 1)
Checking the accelerator pedal position sensor (2nd channel)
Checking fuel injectors
Checking the fuel temperature sensor
Checking the fuel pressure regulator
Checking the crankshaft angle sensor
Checking the Throttle Control Solenoid Valve
Checking the throttle servo
High pressure fuel pump
Injectors — removal and installation
Ignition system
Ignition system — technical data
Checking the ignition coil (MPI)
Power Transistor Test (MPI)
Ignition coil with built-in power transistor
High Voltage Wire Inspection (MPI)
Checking and cleaning spark plugs
Checking the misfire detection sensor
DOHC Engine Ignition Coils (GDI and 4G93-GDI)
SOHC Engine Ignition Coils (4G13-MPI)
Camshaft Position Sensor
Crankshaft angle sensor
SOHC Engine Ignition Distributor (MPI)
Knock sensor
Diesel preheating
Pre-heating system of diesel engine F9Q1 — technical data
Checking the pre-heating system of a diesel engine
Checking the glow plug
Glow plug
Transmission
Clutch
Clutch — technical data
Checking and adjusting the clutch pedal
Bleeding the hydraulic clutch drive system
Clutch pedal
Hydraulic clutch drive on cars with gasoline engines
Hydraulic clutch drive on vehicles with diesel engines F9Q1
Clutch Master Cylinder Repair
Mechanical gearbox
Manual gearboxes — technical data
Checking the transmission oil level
Replacing transmission oil in the gearbox
Checking the transmission oil temperature sensor
Checking the operation of the reverse gear locking mechanism
Gear shift mechanism of the F5MR1 gearbox
Gear shift lever for a car with a F5WIR1 gearbox
Gear shift mechanism of the F5M42 gearbox
Gear shift lever for a car with a F5M42 gearbox
Gear shift mechanism of the F5MV1 gearbox
Gear shift lever for a car with F5MV1 and F5M42 gearbox since 2000
Removal and installation of the F5MR1 gearbox
Removal and installation of the F5M42 gearbox
Removal and installation of gearbox F5MV1 and F5M42 since 2000
Automatic gearbox
Automatic transmission — technical data
Diagnostic functions
Checking the fluid level in the automatic transmission
Diagnostic codes (F4A42)
Automatic transmission fluid replacement
Flushing transmission fluid cooling heat exchanger tubes
Replacing the oil filter
Checking the selector switch circuits
Adjusting the position of the selector switch and gearbox control cable
Checking the transmission fluid temperature sensor
Checking the automatic transmission control relay
Checking the electromagnetic valves
Testing the joint operation of an automatic transmission and engine on a stationary vehicle (stall test)
Checking the transmission fluid pressure
Adjusting the pressure in the control system
Checking the operation of the selector lever
Checking the ignition switch locking mechanism
Checking the selector lever locking mechanism
Adjusting the gearbox control cable
Gearbox control cable and selector lever
Selector lever and ignition switch locking mechanism
Removal and installation of automatic transmission
Gearbox repair
Chassis and running gear
Suspension and drive shafts
Suspension and Drive Shafts — Technical Data
Front suspension
Checking and adjusting the front wheel alignment angles
Camber, longitudinal and transverse tilt of the steering axis
Checking the front wheel hub play
Replacing the wheel mounting bolt
Front wheel hub
Front suspension shock absorber strut
Repair of the front suspension shock absorber
Lower control arm of the front suspension
Anti-roll bar
Drive shafts
Repair of drive shafts
Rear suspension
Checking and adjusting the rear wheel alignment angles
Checking the rear wheel hub play
Checking the force required to turn the rear wheel hub
Rear wheel hub
Adjustable, upper and lower rear suspension arms
Replacing the lower arm bushing
Rear suspension trailing arm
Rear suspension shock absorber strut
Repair of the rear suspension shock absorber
Anti-roll bar of the car
Wheels and tires
Brake system
Brake system — technical data
Checking and adjusting the brake pedal position
Checking the brake light switch
Checking the brake booster
Checking the one-way vacuum valve
Checking the rear brake pressure regulator
Checking the brake fluid level sensor
Bleeding the hydraulic brake drive system
Checking and replacing front disc brake pads
Checking the brake disc
Checking the thickness of the brake shoe linings of drum brakes
Checking the inner diameter of the brake drum
Brake pedal
Master cylinder and brake booster
Front disc brake
Rear drum brakes
Working brake cylinder
Rear disc brakes
Repair of rear disc brake caliper
Checking the travel of the parking brake lever
Checking the Parking Brake Indicator Light Switch
Parking brake lever
Parking brake cable
Anti-lock braking system
Checking and clearing ABS fault codes
ABS Diagnostic Trouble Codes
Checking the ABS Warning Light
Checking the output voltage of the wheel speed sensor
Starting the engine with a completely discharged battery
Hydraulic block
Wheel speed sensor
Steering
Steering — technical data
Checking the steering wheel free play
Checking the front wheel steering angle
Checking the torque of the ball joint pin of the tie rod end
Checking the steering wheel turning force
Checking the return of the steering wheel to its original position
Checking the fluid level
Replacing the fluid in the hydraulic power steering system
Bleeding the hydraulic power steering system
Checking the pressure generated by the power steering pump
Checking the hydraulic power steering fluid pressure sensor
Steering wheel and steering shaft
Steering gear
Power steering pump for a car with a gasoline engine
Power steering pump for diesel vehicle
Body and interior
Exterior (external elements)
Body — technical data
Hood — removal and installation
Front wing
Fuel tank filler flap
Front bumper
Rear bumper
Windscreen wiper and washer
Rear window wiper and washer
Headlight washer
Outside rear view mirror
Interior (internal elements)
Instrument panel
Disassembly and assembly of the instrument panel
Central console
Interior upholstery
Front seats
Back seat
Seat belts
Doors, locks and windows
Car windows
Windshield
Side rear window
Luggage compartment door glass
Adjusting the door position
Adjustment when faults occur in the window lift mechanism
Checking the safety mechanism of the electric window lifter
Checking the stroke of the outer door handle when opening the door
Checking and adjusting the stroke of the inner door handle
Doors — removal and installation
Door trim
Door glass and window lifter
Checking the window lift switches
Door lock and handle
Adjusting the position of the luggage compartment door
Luggage compartment door
Trunk door handle
Heating and air conditioning
Heating, ventilation and air conditioning system
Checking the refrigerant level through the sight glass
Checking the compressor electromagnetic clutch
Air conditioning system refill
Topping up from a cylinder when the refrigerant level is low
Air Conditioning Compressor Lubricant Oil
Performance check
Checking the fan relay
Replacing the cabin air filter
Air conditioning control unit
Heater and fan units
Heater Fan and Resistor
Evaporator — removal, disassembly, installation.
Air conditioning compressor
Air conditioning compressor electromagnetic clutch
Working with tubes, hoses and their connections
Condenser and condenser fan
Electrical equipment
Power devices
Electrical equipment
Charging system
Checking the voltage drop on the wire connecting the battery to the generator
Checking the generator output current
Checking the generator relay
Gasoline Engine Generator
Generator repair
Rechargeable battery
Checking the level and density of electrolyte
Charging the battery
Launch system
Checking and replacing starter components
Engine starter
Diesel Engine Generator F9Q1
Equipment and devices
Ignition switch
Checking the speedometer
Checking the tachometer
Checking the fuel level sensor
Checking the coolant temperature sensor
Instrument cluster
Headlight adjustment
Headlights and front turn signals
Side turn signal repeater
Fog lights
Rear combination light
Instrument cluster backlight brightness control rheostat
Hazard warning light switch
Cigarette lighter — removal, inspection
Radio receiver, speakers, antenna
Rear window defroster
Supplemental Restraint System (SRS)
Driver's airbag and coil wire
Front passenger airbag

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