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L200 4 (2005-2014, diesel)

Online repair manual for Mitsubishi L200 Triton 2005-2014

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This manual is intended for the repair of fourth generation Japanese Mitsubishi L200 Triton pickup trucks (codes KA/KB) produced from 2005 to 2014. Only the 2.5 liter 4D56 DI-D diesel four-cylinder engines are described here. The manual contains information on the repair of other components - transmission, suspension, body elements and electrical equipment.

See this manual on: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
User manual
General description of the car
Vehicle identification
Location of controls
Instrument cluster
The entire list of articles in this category »
Maintenance
General recommendations for carrying out maintenance work
Maintenance intervals
Checking and adjusting the tension of auxiliary drive belts
Checking and adjusting the tension of the V-belt of the air conditioning compressor drive
The entire list of articles in this category »
Power unit
Diesel engine
General information about diesel engines
Distinctive features of the 4D56 D-DI engine from the 4D56 and 4D56T
Conventional symbols found in the text and figures
Tightening torques for standard fasteners
The entire list of articles in this category »
Lubrication system
Oil, pump, balance mechanism and oil pan
Removal and installation the oil pressure sensor
Removal the oil pan
Removal and installation the flange screw for fastening the balance shaft gear
The entire list of articles in this category »
Fuel system
Fuel supply system — design description
Removal and installation the fuel tank
Disassembly and assembly of the fuel tank measuring and receiving unit
Removal and installation of fuel supply system components
The entire list of articles in this category »
Control system
Engine Management System — Design Description
Electronic Engine Control Unit (ECU)
Accelerator pedal position sensors (primary and secondary)
Pressure sensor in the high pressure fuel system
The entire list of articles in this category »
Transmission
Clutch
Clutch specifications
Clutch specifications
Removal and installation the clutch release drive
Disassembly and assembly of the clutch master cylinder
The entire list of articles in this category »
Mechanical gearbox
5-speed manual gearbox — description
Design of R5MB1 manual transmission with all-wheel drive type Easy select
Design of the R5MB1 manual transmission with all-wheel drive of the Super select type
Design of manual transmission R5MB1 (2WD)
The entire list of articles in this category »
Transfer case
4WD Easy select drive system — description and operating principle
Design and operating principle of the 2WD/4WD switching mechanism
4WD Super select drive system — description and operating principle
2WD/4WD mode switching mechanism
The entire list of articles in this category »
Front axle
Technical characteristics and design description
Front Wheel Hub (2WD) — Design Description
Front Wheel Hub (4WD) — Design Description
Removal the front wheel brake disc
The entire list of articles in this category »
Rear axle
Technical characteristics and design description
Rear axle assembly
Removal and installation axle shafts
Disassembly and assembly of the axle shaft
The entire list of articles in this category »
Chassis and running gear
Car suspension
Technical characteristics of wheels and tires
Description of the front suspension
Front wheel suspension for vehicles with rear wheel drive (2WD)
Front wheel suspension for vehicles with all-wheel drive (4WD)
The entire list of articles in this category »
Steering
General description of steering
Steering design elements
Control and adjustment parameters
Steering column — design description
The entire list of articles in this category »
Brake system
Checking the brake booster
Bleeding air from the master cylinder
Bleeding air from the brake line
Checking and adjusting the rear brake force regulator spring (without ABS)
The entire list of articles in this category »
Body and interior
Exterior (external elements)
Elements of the vehicle cabin in the SINGLE CAB modification
Elements of the cargo compartment of the car in the SINGLE CAB modification
Frame elements of the car in the SINGLE CAB modification
Elements of the car cabin in the CLUB CAB modification
The entire list of articles in this category »
Interior (internal elements)
Instrument panel elements diagram
Ceiling panel elements diagram
Interior trim panel diagram
Layout of clamps and latches on facing panels
The entire list of articles in this category »
Doors, locks and windows
Front door trim panel
Rear door trim panel
Front door mounting diagram
Rear door mounting diagram
The entire list of articles in this category »
Electrical equipment
Equipment and devices
Electronic control units (ECU)
Location of sensors associated with electronic control units (ECU)
Sensors and solenoids associated with control units (ECU)
Location of harnesses, connectors and ground connection points
The entire list of articles in this category »
Electrical circuits
Explanations for electrical equipment diagrams
Abbreviations and names found in diagrams
Schematic diagrams of intermediate connectors J/C
General schematic diagram of the connection of consumers
The entire list of articles in this category »
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L200 4 (2005-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Diesel engine
  • Lubrication system
  • Fuel system
  • Control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Transfer case
  • Front axle
  • Rear axle
  • Chassis and running gear
  • Car suspension
  • Steering
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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