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L200 4 (2005-2014, diesel)

Installation of seals (Mitsubishi L200 4)

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The seals are installed using mandrels of the appropriate size.



Installation of the rear axle drive output shaft, front axle drive chain, front axle drive output shaft.

Carefully install the chain on the toothed pulleys of the output shafts of the rear and front axle drives.

Insert the 2WD-4WD mode switching fork into the outer groove of the movable ring of the front axle (4WD) engagement clutch and install the fork together with the front axle engagement drive rod. Then, holding the chain and pulleys as shown in fig. M2 4.077, install the output shafts in place.
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L200 4: Transfer case
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Adjustments before assembly
Removal the gear shift rod
Super select transfer case disassembly sequence
Easy select transfer case disassembly sequence
Disassembly and assembly of cardan shafts
Transfer case assembly sequence
Installation of limit switches — position sensors for parts of the transfer case mechanism
Removal and installation the drive gear of the Easy Select transfer case
Disassembly and assembly of the synchronizer for engaging the front drive of the Super select transfer case
Disassembly and assembly of the interaxle differential mechanism of the Super select transfer case
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L200 4 (2005-2014, diesel) 
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