Contents: Fuel tank on 1989-90 cars with…⤓ Fuel tank on cars of 1991-94. ⤓ Fuel tank on cars 1995-1998. ⤓ Cars 1983-90. (with carburetor…⤓ Cars 1989-90. (with injection…⤓ Cars 1991-98. ⤓
Fuel tank on 1989-90 cars with fuel-injected engines
1. Pump connector; 2. Sensor connector; 3. Drain plug; 4. Filter; 5. Shield; 6. Limiting valve; 7. Check valve; 8. Vapor exhaust hose;; 9. Clamp; 10. Filler neck pipe; 11. Ventilation tube; 12. Compaction; 13. Filler neck; 14. High pressure hose; 15. Return line; 16, 21. Tank; 19. Fuel pump; 20. Fuel level sensor; 22. In the 4-door version; 23. In a 2-door version
Fuel tank on cars of 1991-94.
1, 15, 18. Vapor exhaust hose; 2. Check valve; 3. Pressure reducing valve; 4, 17. Trap; 5. High pressure hose; 6. Return fuel line hose; 7 Pump connector; 8. Fuel level sensor connector; 9. Bolts; 10. Tank; 11. Filler cap; 12, 16. Filler neck pipe; 13. Assembled pipe; 14. Compaction; 19. Pump; 20. Filter; 21. Fuel level sensor; 22. Shield; 23. Plate; 24. Drain plug; 25. Tank
Fuel tank on cars 1995-1998.
1, 12, 14. Vapor exhaust hose; 2. Pressure reducing valve; 3. High pressure hose; 4. Fuel return hose; 5. Pump connector; 6. Fuel level sensor connector; 7. Tank; 8. Filler cap; 9. Filler neck pipe; 10, 13. Neck tube assembly; 11. Compaction; 15. Tank assembly; 16. Filter; 17. Fuel level sensor; 18. Check valve; 19. Shield; 20. Drain plug; 21. Tank
Cars 1983-90. (with carburetor engines)
(The material was copied from the website: www.mitsubishiman.ru)
Removal
1. Disconnect the battery from ground.
2. Raise the rear of the vehicle. remove the wheels. Unscrew the filler neck, drain plug and drain the gasoline.
3. Remove the neck shield.
4. Clearly mark and disconnect all hoses from the tank.
5. Disconnect the fuel level sensor connector.
Installation
1. Place a trolley with a jack under the tank, unscrew the mounting nuts and lower the tank.
2. Install the tank in reverse order. Tighten the mounting nuts to a torque of 27 Nm, and the drain plug to a torque of 16 Nm.
3. Connect the hoses according to the marks.
4. After assembly, check for leaks.
Cars 1989-90. (with injection engines)
Removal
1. Decompress the fuel system (see subsection 8.2.1).
2. Disconnect the battery from ground. Raise the rear of the vehicle. remove the wheels. Unscrew the filler neck, drain plug and drain the gasoline.
3. Remove the neck shield.
4. Clearly mark and disconnect all hoses and valves from the tank. Loosen the screws and remove the tank filler pipe. Disconnect the wires from the fuel pump and sensor.
5. Disconnect the hoses from the fuel pump. Remove the cushions from the top of the tank.
Installation
1. Place a trolley with a jack under the tank, unscrew the mounting nuts and lower the tank.
2. Install the tank in reverse order.
3. Tighten the mounting nuts to a torque of 27 Nm, and the drain plug to a torque of 18 Nm.
4. Connect the hoses to the tank and pump according to the marks. After assembly, check for leaks.
Cars 1991-98.
Removal
1. Disconnect the battery from ground. Disconnect the wires from the tank.
2. Raise the rear of the vehicle. remove the wheels. Unscrew the filler neck, drain plug and drain the gasoline.
3. Remove the side shield bracket.
4. Clearly mark and disconnect all hoses from the tank.
5. Place a trolley with a jack under the tank, unscrew the mounting nuts and lower the tank.
6. Remove the fuel pump, pressure relief valve, and fuel level sensor.
Installation
1. Install the tank in reverse order.
2. Tighten the mounting nuts to a torque of 25–30 N·m,
3. Place the hoses so that they extend onto the tubes by 25–30 mm.
4. First tighten the main line hose by hand, and then tighten it to a torque of 30–40 N·m, avoiding twisting.
5. Pour 1 liter of gasoline into the tank and connect the battery to ground.
6. Start the engine and check for leaks.