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L200 4 (2005-2014, diesel)

Replacing the valve guide bushing (Mitsubishi L200 4)

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  • Replacing the valve guide bushing
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1. Using a press, remove the old guide bushing.

Caution: Do not use a new bushing of the same size as the old one as a replacement. Use a bushing of the next oversize.


2. Ream the mounting hole according to the given data.

Mounting hole diameter:
  • 1st repair size (0.05): 11.050-11.068 mm;
  • 2nd repair size (0.25): 11.250-11.268 mm;
  • 3rd repair size (0.50): 11.500-11.518 mm.

3. When pressing in a new bushing, check the amount of its protrusion, which should be between 18.3 and 18.9 mm.



Note: The inlet and outlet valve bushings have the same diameters (outer and inner), but differ in length.


Length:
  • intake valve sleeve: 45.2 mm;
  • exhaust valve sleeve: 48.2 mm.

4. After installing the new bushing, check the clearance in the bushing-valve pair and, if necessary, use a reamer to adjust the inner diameter of the bushing.
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L200 4: Diesel engine
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Replacing the valve seat
Restoration of geometric characteristics of the valve seat
Disassembly and assembly of the valve mechanism
Removal and installation camshafts
Installing the cylinder head
Rocker assembly
Installing the exhaust camshaft assembly
Installing the exhaust camshaft bearing caps
Installing an additional gear on the intake camshaft
Installing the intake camshaft assembly
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