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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Replacing the valve stem guide bushing (Mitsubishi Colt 5)

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  • Replacing the valve stem guide bushing
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1. Press out the valve stem guide bushing from the cylinder block side.

2. Drill a hole in the cylinder head for the valve stem guide bushing in accordance with its repair size.

Caution: Never install a guide bush of the same size again.


Valve stem guide bore diameter for 12V SOHC engines:
  • repair size 0.05: 12.040-12.058 mm.
  • repair size 0.25: 12.240-12.258 mm.
  • repair size 0.50: 12.490-12.508 mm.

Valve stem guide bore diameter for SOHC 16V, DOHC engines:
  • repair size 0.05: 10.550-10.568 mm.
  • repair size 0.25: 10.750-10.768 mm.
  • repair size 0.50: 11.000-11.018 mm.

(The article was taken from the website MitsubishiMan)

3. Press in the valve stem guide bushing until its protrusion matches the required value (Figure 3.52).

Nominal value: SOHC 12V: 17 mm, SOHC 12V, DOHC: 23 mm.



Figure 3.52. Checking the valve stem guide bushing protrusion


Caution! The valve stem guide must be installed from the top of the cylinder head. The length of the intake and exhaust valve guides is different. After pressing in the valve stem guide, insert the valve and check that it moves without jamming.
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Colt 5: 4G1 engines since 1995
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Valve seat — inspection, treatment and replacement
Valve Stem Guide Bushing — Check
Valve spring — check
Valves — Checking
Cylinder head — check
Connecting rod and piston — design description
Piston rings — check
Connecting rod bearings — check
Crankshaft and cylinder block
Cylinder Block — Check
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Colt 5 (1995-2003, petrol) 
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Colt 2 and 3 (1983-1993) 
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