Manual gearbox F4M41 car Mitsubishi Colt 5 (CJ)

Mechanical gearbox F4M41 — design description
Technical data of the F4M41 manual transmission are given in Table 11.6. The F4M41 manual transmission is shown in Figure 11.72a-c. Table 11.6. Technical data of the...

Disassembly and assembly of manual transmission
Disassembly Reverse gear intermediate gear shaft 1. Shift the 3/4th gear synchronizer clutch to 4th gear (Figure 11.73). Figure 11.73. Removing the reverse gear...

Primary shaft — design description
The primary shaft on models with a reverse gear brake mechanism is shown in Figure 11.82, without a reverse gear brake mechanism - in Figure 11.83. Figure 11.82. Primary...

Primary shaft — disassembly and assembly
Disassembly 1. Removal of the ball bearing is shown in Figure 11.84, removal of the reverse gear brake cone sleeve is shown in Figure 11.85, removal of the 5th...

Secondary shaft — design description
The secondary shaft with a single locking ring of the 2nd gear synchronizer is shown in Figure 11.99, the secondary shaft with a double locking ring of the 2nd gear...

Secondary shaft — disassembly and assembly
Disassembly 1. Removal of the ball bearing is shown in Figure 11.101, removal of the 2nd gear bushing is shown in Figure 11.102, removal of the 1st gear bushing is shown...

Speedometer gear — design description
The speedometer gear is shown in Figure 11.108. Figure 11.108. Speedometer gear: 1 - Retaining ring; 2 - Speedometer driven gear; 3 - Sealing ring; 4 - Bushing

Gear Shift Lever — Design Description
The gear shift lever is shown in Figure 11.110. Figure 11.110. Gear shift lever: 1.9- Dust caps; 2 - Nut; 3, 4 - Washers; 5, 8 - Gear shift lever bushings; 6 - Gear...

Gear shift mechanism — design description
The gear shift mechanism is shown in Figure 11.111. Figure 11.111. Gear shift mechanism: 1, 4, 7, 8 - Pins; 2 - Travel limiter; 3 - Control lever; 5 - Return spring; 6 -...

Clutch housing — design description
The clutch housing is shown in Figure 11.112. Figure 11.112. Clutch housing: 1 - Clutch release bearing bracket; 2 - Shaft seal; 3 - Shaft seal (manual transmission...

Differential — design description
The differential is shown in Figure 11.113. Figure 11.113. Differential: 1 - Differential drive gear; 2 - Ball bearing; 3 - Tapered roller bearing (only for F5M42 and...

Tightening torques for manual transmission components and parts
Tightening torques for manual transmission components and parts Fastening elements Tightening torque, Nm Locking device bolt 30 Clutch housing/gearbox housing mounting...

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