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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Secondary shaft — disassembly and assembly (Mitsubishi Colt 5)

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Contents: Disassembly ⤓ Assembly ⤓ Examination ⤓

Disassembly



1. Removal of the ball bearing is shown in Figure 11.101, removal of the 2nd gear bushing is shown in Figure 11.102, removal of the 1st gear bushing is shown in Figure 11.103, and removal of the inner rotating ring of the roller bearing is shown in Figure 11.104.



Figure 11.101. Removing the ball bearing


Figure 11.102. Removing the 2nd gear bushing



Figure 11.103. Removing the 1st gear bushing


Figure 11.104. Removing the inner rotating ring of the roller bearing



Assembly



Snap ring



2. Select and install a snap ring such that the axial clearance of the secondary shaft front bearing corresponds to the required one (Figure 11.105). The required clearance is: - 0.01 to 0.12 mm.



Figure 11.105. Installing the snap ring and checking the axial clearance of the secondary shaft front bearing


Secondary shaft 3rd gear pinion snap ring



3. Select and install a snap ring such that the axial clearance of the 3rd gear of the secondary shaft corresponds to the required one (Figure 11.106). The required clearance is: - 0.01 to 0.09 mm.



Figure 11.106. Installing the snap ring and checking the axial clearance of the 3rd gear of the secondary shaft


The text of the article was obtained from the website: mitsubishiman



Examination



Secondary shaft



4. Check the splines for damage and wear (Figure 11.107).



Figure 11.107. Checking the secondary shaft splines for damage and wear
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This article was reviewed by: Peter Ermakov
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Colt 5: Manual gearbox F4M41
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Colt 5 (1995-2003, petrol) 
  • General information
  • User manual
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  • Gasoline engines
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Colt 4 and 5 (1991-2003) 
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  • Maintenance
  • Power unit
  • Engine in a car
  • Engine repair (gasoline)
  • Engine repair (diesel)
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Colt 2 and 3 (1983-1993) 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Heater and air conditioner
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  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
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  • Body and elements repair
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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