Manual gearbox F4M21, F5M21 car Mitsubishi Colt 5 (CJ)

Manual gearboxes F4M21/22, F5M21/22, W5M31
Technical data of the manual transmission are given in Table 11.5. Gearboxes F4M21 and F5M21 are shown in Figure 11.12a-c, gearbox F5M22 - in Fig. 11.13a-c, gearbox...

Selection of adjusting washers
1. Instead of the adjusting washers, install a soldered wire approximately 10 mm long and about 1.6 mm in diameter. 2. Tighten the crankcase mounting bolts to the...

5th gear synchronizer — design description
The 5th gear synchronizer is shown in Figure 11.16. Figure 11.16. 5th gear synchronizer: 1 - Reverse gear friction ring; 2 - Stop; 3 - Synchronizer spring; 4 - Gear...

5th gear synchronizer — check
Gear shift clutch and synchronizer hub 1. The gear engagement sleeve and synchronizer hub are placed together so that they slide into each other correctly (Figure...

Gearbox Primary Shaft — Design Description
The primary shaft of the F4M21 MF5M21 gearboxes is shown in Figure 11.19, and the F5M22 and W5M31 gearboxes are shown in Figure 11.20. Figure 11.19. Primary shaft of...

Primary shaft of the gearbox — disassembly
Removal of the front ball bearing and front tapered roller bearing is shown in Figure 11.21 a, b, removal of the 5th gear pinion bearing shell is shown in Figure 11.22,...

Gearbox Primary Shaft — Check
Primary shaft 1. Check the outer surface A of the primary shaft where the needle bearing is installed for damage, excessive wear, or pitting (Figure 11.25). Figure...

Gearbox Primary Shaft — Assembly
Snap ring 11. Select the thickest snap ring that will fit into the groove provided (Figure 11.31). Caution! The snap ring is not reusable. The snap ring can be opened...

Intermediate shaft — design description
The intermediate shaft is shown in Figure 11.32. Figure 11.32. Intermediate shaft: I - Snap ring; 2, 15 - Ball bearings (F4M21, F5M21); 3, 16 - Tapered roller bearings...

Intermediate shaft — disassembly, inspection and assembly
Disassembly Removal of the ball bearing, tapered roller bearing and 1st gear pinion is shown in Figure 11.33a, b, removal of the synchronizer hub for 1st and 2nd gear...

Secondary shaft — description and removal
The secondary shaft is shown in Figure 11.39. Figure 11.39. Secondary shaft: 1 - Ball bearing (F4M21, F5M21 before June 1987); 2 - Tapered roller bearing (F5M22, F5M31,...

Secondary shaft of the gearbox W5M31
The secondary shaft of the W5M31 gearbox is shown in Figure 11.42. Figure 11.42. Secondary shaft of the W5M31 gearbox: 1,2- Tapered roller bearings; 3 - Secondary shaft

Differential — design description
The differential is shown in Figure 11.43. Figure 11.43. Differential: 1 - Bolt; 2 - Differential drive gear; 3 - Ball bearing (F4M21, F5M21, W5M31); 4 - Tapered roller...

Differential — disassembly and assembly
Disassembly Removal of the ball bearing is shown in Figure 11.44, removal of the tapered roller bearing is shown in Figure 11.45, and removal of the pin is shown in...

Center differential (for all-wheel drive vehicles with manual transmission W5M31)
The center differential (for all-wheel drive vehicles with W5M31 manual transmission) is shown in Figure 11.50. Figure 11.50. Center differential (for all-wheel drive...

Intermediate body for all-wheel drive vehicles with differential lock
The intermediate body of all-wheel drive vehicles with differential lock is shown in Figure 11.53. Figure 11.53. Intermediate body of all-wheel drive vehicles with...

Gear shift forks for manual transmissions — design description
The gear shift forks of the F4M21 manual transmission are shown in Figure 11.57, the F5M21 and F5M22 manual transmissions are shown in Figure 11.58, and the W5M31 manual...

Speedometer Drive Gear
The driven gear of the speedometer drive is shown in Figure 11.60. Figure 11.60. Speedometer drive driven gear

Clutch housing — design description
The clutch housing is shown in Figure 11.61. Figure 11.61. Clutch housing: 1,4- Bolts; 2 - Gear shift lever; 3 - Gear shift lever shoe; 5 - Gasket; 6, 7, 18, 21 - Pins;...

Transfer case — design description
The transfer case is shown in Figure 11.62. Figure 11.62. Transfer case: 1 - Lid; 2 - Cover gasket; 3 - Extension housing; 4 - Transfer case housing; 5 - Adjusting...

Transfer case — assembly
Transfer case housing adapter 1. Apply a thin and even layer of Prussian blue or red lead to the teeth of the driven bevel gear (on both sides) using a brush (Figure...

Extension body — design description
The extension body is shown in Figure 11.69. Figure 11.69. Extension body: 1 - Threaded vent plug; 2 - Hanger bracket (only on differential with lock); 3 - Dust cover; 4...

Leading and driven bevel gear
The leading bevel gear is shown in Figure 11.70. The driven bevel gear is shown in Figure 11.71. Figure 11.70. Leading bevel gear: 1,2- Tapered roller bearings; 3 -...

Tightening torques for manual transmission components and parts
Tightening torques for manual transmission components and parts Fastening elements Tightening torque, Nm Gearshift box Reverse light switch 30-35 Crankcase cover...

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