Transfer case housing adapter
1. Apply a thin and even layer of Prussian blue or red lead to the teeth of the driven bevel gear (on both sides) using a brush (Figure 11.63).
Figure 11.63. Apply a thin and even layer of Prussian blue or red lead to the teeth of the driven bevel gear (on both sides) with a brush
Adjusting washer
2. Install the previously used adjusting washer (Figure 11.64).
Figure 11.64. Install the previously used adjusting washer
Transfer case housing
3. Attach the transfer case housing adapter to the housing itself (Figure 11.65).
Figure 11.65. Attach the transfer case housing adapter to the housing itself
(The text of the article was taken from the website: mitsubishiman.ru)
4. Using a special tool, rotate the shaft of the drive bevel gear one revolution in the normal direction and one revolution in the opposite direction (Figure 11.66).
Figure 11.66. Using a special tool, rotate the drive bevel gear shaft one revolution in the normal direction and one revolution in the opposite direction
Caution! Do not rotate the drive bevel gear shaft more than one revolution, otherwise the contact of the teeth will not be clearly visible.
5. Check for normal contact of the teeth of the drive bevel gear (Figure 11.67).
Figure 11.67. Observe normal contact of the teeth of the driving bevel gear
6. Make sure that the profile clearance of the teeth between the driving and driven bevel gears corresponds to the required value (Figure 11.68). Profile clearance of the teeth of the bevel gear set: 0.08-0.13 mm.
Figure 11.68. Make sure that the tooth profile clearance between the driving and driven bevel gears corresponds to the required one. 1 - Indicator