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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Intermediate shaft — disassembly, inspection and assembly (Mitsubishi Colt 5)

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Contents: Disassembly ⤓ Examination ⤓ Assembly ⤓

Disassembly



Removal of the ball bearing, tapered roller bearing and 1st gear pinion is shown in Figure 11.33a, b, removal of the synchronizer hub for 1st and 2nd gear and 2nd gear pinion is shown in Figure 11.34, removal of the ball bearing is shown in Figure 11.35, removal of the tapered roller bearing is shown in Figure 11.36.



Figure 11.33a. Removing the ball bearing


Figure 11.33b. Removing the tapered roller bearing and 1st gear



Figure 11.34. Removing the synchronizer hub for 1st and 2nd gear and the 2nd gear pinion


Figure 11.35. Removing the ball bearing





Figure 11.36. Removing a tapered roller bearing


Examination



Intermediate shaft



1. Check the outer surface of the intermediate shaft for damage, excessive wear and pitting corrosion at location A where the needle bearing is installed (Figure 11.37).



Figure 11.37. Check the outer surface of the intermediate shaft for damage, excessive wear and pitting at needle bearing installation location A


2. Check the keyways for damage and wear.

Assembly



Snap ring



3. Select and install a snap ring such that the intermediate shaft bearing axial clearance corresponds to the required one (Figure 11.38).



Figure 11.38. Installing the snap ring and checking the intermediate shaft bearing axial clearance


Axial clearance of the intermediate shaft bearing of the automatic transmission F4M21, F5M21, F5M22, W5M33: 0.01 - 0.14 mm.
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Colt 5: Manual gearbox F4M21/F5M21
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Colt 5 (1995-2003, petrol) 
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Colt 4 and 5 (1991-2003) 
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Colt 2 and 3 (1983-1993) 
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