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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Cylinder Block — Check (Mitsubishi Colt 5)

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1. Visually check for cracks and corrosion; to do this, perform a powder test. If possible, eliminate the defects or replace the cylinder block.

2. Check that the upper part is clear of gasket residues and foreign materials. Check the deformation of the upper surface of the cylinder block using a thin ruler and a measuring gauge (Figure 3.58).



Figure 3.58. Checking the cylinder block deformation


Nominal value: 0.05 mm. Allowable value: 0.1 mm.

3. Using a bore gauge, measure the inside diameter and cylindricity of each cylinder (Figure 3.59). If at least one cylinder is excessively worn, all cylinders are bored to the same repair size and the pistons and piston rings are replaced accordingly.



Figure 3.59. Checking the inner diameter of the engine cylinders


The original material is here (MitsubishiMan.ru)

Nominal value of cylinder diameter:
  • Engine 4G13: 71.0 mm.
  • Engine 4G15: 75.5 mm.
  • Cylindricity: 0.01mm or less.
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This article was reviewed by: Peter Ermakov
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Colt 5: 4G1 engines since 1995
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Crankshaft and cylinder block
Connecting rod bearings — check
Piston rings — check
Connecting rod and piston — design description
Replacing the valve stem guide bushing
Main Bearing Shells — Installation
Main Bearing Caps — Installation
Oil pump and sump — design description
Oil pump and pan — check
Tightening torques for elements and parts of 4G1 engines
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Colt 5 (1995-2003, petrol) 
  • General information
  • User manual
  • Specifications
  • Gasoline engines
  • 4G1 engines until 1995
  • 4G1 engines since 1995
  • Repair of 4G9 engines
  • Cooling system
  • Reduced exhaust gas toxicity
  • Engine electrical equipment
  • Injection system MPI
  • Carburetors
  • Transmission
  • Clutch and drive shafts
  • Manual gearbox F4M21/F5M21
  • Manual gearbox F4M41
  • Automatic gearbox F4A21
  • Automatic gearbox F4A41
  • Chassis and running gear
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Colt 4 and 5 (1991-2003) 
  • General information
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine repair (gasoline)
  • Engine repair (diesel)
  • Lubrication system
  • Cooling system
  • Carburetor
  • Fuel injection MPI
  • Fuel injection GDI
  • Emission reduction
  • Fuel system (diesel)
  • Ignition system
  • Exhaust system
  • Transmission
  • Clutch
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  • Drive shafts
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  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
Colt 2 and 3 (1983-1993) 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Heater and air conditioner
  • Power and exhaust system
  • Engine electrical equipment
  • Emission reduction
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Body and elements repair
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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