Features of disassembly and assembly of manual transmission type (V5MB1-J-NE, NEG) (Mitsubishi L200 4)

Removal the sensor switches

Installing the clutch housing

Note: Screws with washers should be installed in the holes indicated by arrows in the figure, and sealant should be applied to them.

Tightening torques: screws with washers: 36±7 Nm.

Normal and maximum permissible values of adjustment parameters of manual transmission

Identifying the circlips for adjusting the splined portion of the 5th gear

Thickness	Designation	Thickness	Designation
2.80-2.85 mm	А	3.00-3.05 mm	Е
2.85-2.90 mm	В	3.05-3.10 mm	F
2.90-2.95 mm	С	3.10-3.15 mm	G
2.95-3.00 mm	D

Identifying the snap rings for adjusting the primary shaft ball bearing installation clearance

Thickness	Designation
2.10-2.15 mm	А
2.15-2.20 mm	В
2.20-2.25 mm	С
2.25-2.30 mm	D
2.30-2.35 mm	Е
2.35-2.40 mm	F
2.40-2.45 mm	G

Identification of the retaining rings for adjusting the installation axial clearance of the hub of the synchronizer of the 3rd and 4th gears

Thickness	Designation
1.80-1.85 mm	А
1.85-1.90 mm	В
1.90-1.95 mm	С
1.95-2.00 mm	D
2.00-2.05 mm	Е
2.05-2.10 mm	F
2.10-2.15 mm	G

Identification of the retaining rings for adjusting the installation axial clearance of the hub of the synchronizer of the 1st and 2nd gears

Thickness	Designation
2.30-2.35 mm	А
2.35-2.40 mm	В
2.40-2.45 mm	С
2.45-2.50 mm	D
2.50-2.55 mm	Е
2.55-2.60 mm	F
2.60-2.65 mm	G

Identifying the Intermediate Shaft Roller Bearing Clearance Adjustment Snap Rings

(Original material on the website: «mitsubishiman»)

Thickness	Designation
2.05-2.10 mm	А
2.10-2.15 mm	В
2.15-2.20 mm	С
2.20-2.25 mm	D
2.25-2.30 mm	Е
2.30-2.35 mm	F

Identifying the 5th gear axial synchronizer adjustment retaining rings

Thickness	Designation	Thickness	Designation
2.75-2.80 mm	С	3.05-3.10 mm	J
2.80-2.85 mm	D	3.10-3.15 mm	К
2.85-2.90 mm	Е	3.15-3.20 mm	L
2.90-2.95 mm	F	3.20-3.25 mm	М
2.95-3.00 mm	G	3.25-3.30 mm	N
3.00-3.05 mm	Н	3.30-3.35 mm	Р

Tightening torques for threaded connections

Threaded connection	Tightening torque, Nm
Screw for fastening the reverse gear lever bracket to the intermediate plate	18±5
Screw for fastening the rear bearing holder to the intermediate plate	18±5
Screw securing the gear shift fork to the rod	19,5±3,9
Screw plug for the hole of the rod position lock	18,5±5,5
Screw for fastening the front bearing holder to the manual transmission housing	16,5±5,0
Wiring harness bracket mounting screw	18±3
Screw securing the rear case to the middle case	37±11
Screw for fastening the gearshift mechanism drive shaft to the gear selector lever housing	33±3
Screw securing the rear case to the middle case	18±5
Screw for fastening the housing of the reverse gear locking mechanism to the middle part of the manual transmission housing	37±11
Clutch housing mounting screw	36±7
Clutch housing mounting screw (with washer and sealant)	34±6
Gearshift Position Switch Sensor Fastening Screw	44±9
Reverse light switch mounting screw	44±9
Vehicle speed sensor mounting screw	11±1
Screw for fastening the rear part of the case and the intermediate plate to the case	37±11
Bolt with nut for fastening the transfer case to the manual transmission	35±6