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L200 4 (2005-2014, diesel)

Removal and installation of a manual transmission (Mitsubishi L200 4)

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  • Removal and installation of a manual transmission
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Contents: Features of work on removing and…⤓ Control unit for indicator lights ⤓


Sequence of manual transmission removal for vehicles with all-wheel drive (4WD): 1. Wiring harness with connectors; 2. Clutch slave cylinder assembly; - install a jack (stop); 3. Starter assembly; 4. Transfer case mounting cushion; 5. Transfer case mounting bracket; 6. Transfer case mounting bracket; 7. Crossmember with rear powertrain mounting cushion; 8. Powertrain rear mount plate; 9. Lower mounts of the manual transmission to the engine; 10. Bracket of the front part of the exhaust pipe; 11. Upper screws for fastening the manual transmission to the engine; 12. Manual transmission assembly




Sequence of manual transmission removal for vehicles with rear-wheel drive (2WD): 1. Wiring harness with connectors; - install a jack (stop); 2. Starter assembly; 3. Crossmember with rear powertrain mounting cushion; 4. Lower mounts of the manual transmission to the engine; 5. Bracket of the front part of the exhaust pipe; 6. Upper screws for fastening the manual transmission to the engine; 7. Manual transmission assembly




Features of work on removing and installing manual transmission



Installing the reaction rod cushion



1. Pre-tighten the mounting screws.

2. Tighten the outer and inner mounting screws so that the gap (A) is approximately 10 mm.

3. Check the size of the gaps (B). These gaps should be the same and equal to approximately 6 mm.

A new cushion is a single unit consisting of outer and inner parts. During operation, the inner and outer parts may separate. If the geometric dimensions of the cushion are not violated, this is normal.



Control unit for indicator lights



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L200 4: Mechanical gearbox
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L200 4 (2005-2014, diesel) 
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