Contents: Conclusions on the traction relay ⤓ Checking the clearance stroke of the…⤓ Adjusting gasket of the traction…⤓ Starter rear cover ⤓ Examination ⤓ Removal and installation ⤓ Replacing brushes ⤓
Conclusions on the traction relay
M, B and S – terminals
Checking the clearance stroke of the traction relay gear
1. Limiter; 2. Gear; 3. Gap; 4. Gear travel
Adjusting gasket of the traction relay
Article reprinted from the website (mitsubishiman.ru)
Starter rear cover
1. Tie bolts; 2. Winding output; 3. Starter rear cover
Examination
1. On the non-working relay, disconnect the terminal at terminal M and touch the jumper connected to the battery to terminal S. If the relay works, the wiring or ignition switch is faulty. Otherwise, replace the relay. You can also ask an assistant to turn on the starter (disconnecting the coil wire on the distributor) and measure the voltage between terminals M and B.
2. If the voltage at terminal B of the running starter is close to the battery voltage, but at terminal B it is very different, then replace the relay.
Removal and installation
1. Remove the starter.
2. Disconnect the terminal at terminal M.
3. Loosen the screws, unhook the plunger from the fork and remove the traction relay, being careful not to lose the gaskets. Measure the thickness of the gaskets and determine their number.
4. Install the gaskets and relay, tighten the screws.
5. Check the clearance between the gear and the limiter by connecting the (+) and (-) battery poles to the S and M terminals of the relay for no more than 10 s. On the starter with a gearbox, check the gear stroke. Gap (gear stroke) should be 0.5–2.0 mm. If necessary, adjust by selecting gaskets.
6. Install the starter.
Replacing brushes
1. The lower edge of the stamp is the wear limit line; 2. Brush; 3. Soldering; 4. Side with the brand; 5. Wire
1. On the removed starter, disconnect terminal M, unscrew the tightening bolts and remove the rear cover.
2. Lift the springs and remove the brushes, remove the brush holder from the back cover.
3. Check the brushes. If the wear reaches the brand mark, replace the brushes.
4. To replace, crush the worn brushes and carefully strip the brush wire by 6 mm. Insert the wire into the new brush from the side where there is no stamp and carefully solder, preventing solder from leaking from the opposite side.
5. Next, assemble in reverse order.