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Pajero 4 (2006-2021) Pajero 1 and 2 (1982-1999)

Vacuum brake booster — removal, inspection and installation (Mitsubishi Pajero 1)

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  • Vacuum brake booster — removal, inspection and installation
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Contents: Brake booster (1983-96) for G63B and…⤓ Brake booster (1987-98) ⤓ Checking for leaks ⤓ Checking the work ⤓ Removal and installation ⤓

Brake booster (1983-96) for G63B and G54B engines (top) and for diesel





1. Adapter; 2. Hose; 3. Check valve; 4. Pusher; 5. Brake booster; 6. Stem fork; 7. Distance spacer; 8. Vacuum switch; 9. Tube; 10. Bushing


Brake booster (1987-98)





1. Fitting; 2. Connector; 3. Master cylinder; 4. Bracket; 5. Hose; 6. Cotter pin; 7. Axis; 8. Brake booster; 9. Adapter


The material was borrowed from the website mitsubishiman

Checking for leaks



1. Start the engine and stop it after 1 minute.

2. Press the brake pedal several times – the pedal travel should decrease with each press. Otherwise, the amplifier is not sealed.



Checking the work



1. Press the brake pedal several times.

2. Press the brake pedal lightly and start the engine – the pedal should "go" to the floor.

Removal and installation



1. Carefully disconnect the vacuum hose from the brake booster 2.

2. Remove the master cylinder.

3. Disconnect the booster rod from the pedal.

4. Unscrew the bolts and nuts securing the amplifier to the engine compartment bulkhead and remove the amplifier, remove the gaskets and the spacer.

5. Installation is carried out in reverse order.

6. Tighten all connections to the required torques.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article was reviewed by: Arseny Pavlov
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Pajero 1 and 2: Brake system
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Technical characteristics of the brake system
Brake adjustment
Brake light switch — removal, installation and adjustment
Removal and installation the brake pedal
Brake Master Cylinder — Removal and Installation
Dosing valve — removal and installation
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