Drive shafts and final drive of car Mitsubishi Pajero 4

General information
Basic data for adjustments and control Front axle Parameters Nominal value Maximum permissible value Axial clearance in the front wheel hub bearing, mm - 0,0 Moment of...

Special tools
Tool Number and name MB990590 Rear Axle Shaft Seal Remover MB990767 Hub Locking Tool MB991618 Hub Bolt Remover MB991897 or MB992011 Ball Joint Puller MB990843 Bushing...

Front axle — causes of malfunctions
Signs Control zone Deviation from course 1.Tires (damaged or worn out). 2. Incorrect wheel adjustment. 3.Control system connections (weakened or worn out). 4. Hub...

Checking the axial clearance of the front wheel hub
1. Remove the caliper assembly and hang it with wire. 2. Remove the brake disc from the hub. 3. Fix the measuring stand with a dial indicator as shown in the figure, and...

Replacing the front wheel hub bolt
1. Remove the caliper assembly and hang it with wire. 2. Remove the brake disc. 3. Using special tools, remove the hub bolts. 4. Install the flat washer onto the new hub...

Checking the front axle play
1. Turn the ignition key to the "ON" position, and then move the gear shift lever to the "2H" position. Turn the ignition key to the "LOCK" (OFF) position. Caution: Do...

Checking the oil level in the front axle
1. Remove the lower engine crankcase guard and unscrew the filler plug. 2. Check that the oil level is 8 mm above the lower limit. 3. Tighten the filler plug to the...

Front axle oil change
1. Remove the engine crankcase guard and filler plug. 2. Remove the drain plug and drain the oil. 3. Tighten the drain plug to the recommended torque. Tightening torque:...

Replacing the differential seal
1. Remove the left drive shaft. 2. Remove the oil seal using the special oil seal remover (MB90590). 3. Install the new oil seal using special tool MB990934 and special...

Rear axle — causes of malfunctions
Signs Control zone Deviation from course 1.Tires (damaged or worn out). 2. Incorrect wheel adjustment. 3. Hub bearing (worn out). 4. Suspension parts (worn out or...

Checking the axial clearance of the rear hub bearing
1. On vehicles equipped with rear disc brakes, remove the caliper assembly, hang it on a wire and remove the brake disc. 2. On vehicles equipped with rear drum brakes,...

Checking the resistance force to rotation of the rear wheel hub bearing
1. On vehicles equipped with rear disc brakes, remove the caliper assembly, hang it on a wire and remove the brake disc. 2. On vehicles equipped with rear drum brakes,...

Replacing the hub bolt
1. On vehicles equipped with rear disc brakes, remove the caliper assembly, hang it on a wire and remove the brake disc. 2. On vehicles equipped with rear drum brakes,...

Checking the rear axle play
1. Turn the ignition key to the "ON" position, and then move the gear shift lever to the "2H" position. Turn the ignition key to the "LOCK" (OFF) position. Caution: Do...

Checking the oil level in the rear axle
1. Remove the lower engine crankcase guard and unscrew the filler plug. 2. Check that the oil level is 5 mm above the lower limit. 3. Tighten the filler plug to the...

Rear axle oil change
1. Filling plug. 2. Remove the drain plug and drain the oil. 3. Tighten the drain plug to the recommended torque. Tightening torque: 65±5 Nm. 4. Fill with oil until its...

Removal the hub and steering knuckle
Short wheelbase Short wheelbase 1. Remove the hub cover (1). 2. Remove the cotter pin (2). 3. Remove the axle cover (3). 4. Unscrew the axle nut (4). Caution: Do not...

Installing the hub and steering knuckle
Short wheelbase Note: When installing, tighten the bolts to the torques shown in the figure. 1. Install the hub and steering knuckle assembly (18). 2. Install the rotor...

Checking the resistance moment of the front wheel hub bearing rotation start
1. Install the special tool on the front wheel hub assembly and tighten the nut to the specified torque of 220+ 10 Nm. 2. Use a special tool to measure the resistance...

Checking the axial clearance in the front wheel hub bearing
1. Install the special tool on the front wheel hub assembly and tighten the nut to the specified torque of 220±10 N·m. 2. Measure the clearance in the axial direction....

Disassembling the hub and steering knuckle
Short wheelbase Long wheelbase 1. Remove the steering knuckle (1). 2. Remove the dust cover (long wheelbase) (2). 3. Remove the front hub assembly (3).

Assembly of the hub and steering knuckle
1. Install the front hub assembly (3). 2. Install dust cover (long wheelbase) (2). 3. Install the steering knuckle (1).

Removal the drive shaft
1. Remove the crankcase guard. 2. Drain the oil. 3. Remove the hub cover (1). 4. Remove the cotter pin (2). 5. Remove the axle cover (3). 6. Unscrew the axle nut (4)....

Installing the drive shaft
Note: When installing, tighten the bolts to the torques shown in the figure. 1. Install the ring clamp (18). 2. Install the drive shaft assembly (17). Note: When...

Disassembling the drive shaft
1. Remove the large clamp of the dual CV joint boot "EDJ" (1). 2. Remove the small clamp of the dual CV joint boot "EDJ" (2). 3. Remove the ring clamp (3). 4. Remove the...

Drive shaft assembly
1. Install the CV joint boot with the "EUJ" divider (12). 2. Install the CV joint boot with the "EUJ" divider (11). 3. Install the small CV joint boot clamp with the...

Checking the drive shaft
1. Check the wheel drive shaft for damage, bending, or corrosion. 2. Check the splined portion of the wheel drive shaft for signs of excessive wear or damage. 3. Check...

Replacement of protective cover (rubber protective cover) of CV joint with divider «EUJ»
1. Remove the clamps (big and small) protective covers for CV joints with divider "EUJ". Note: The clamps of the protective CV joint boots with the "EUJ" divider cannot...

Removal the inner shaft
1. Remove the engine crankcase guard. 2. Drain the oil from the drive shaft. 3. Remove the right drive shaft. 4. Remove the right pillar assembly. 5. Remove the inner...

Installing the inner shaft
Caution: Indicates parts that must be pre-tightened and then finally tightened with the unloaded vehicle on its wheels on a level, flat surface. Note: When installing,...

Disassembling the inner shaft
1. Remove the inner shaft (1). 2. Remove the bearing (2). 1) Knock out the edge of the dust cover using a wooden hammer. 2) Install the special tool MB990560 as shown in...

Assembly of the inner shaft
1. Install the dust seal (5). Note: Install the dust seal into the tubular housing using special tool MB990938 and special tool MB990955. 2. Install the tubular body...

Removal the differential housing and overrunning clutch
1. Remove the engine crankcase guard. 2. Drain the oil. 3. Remove the drive shaft. 4. Remove the inner shaft. 5. Disconnect the front propeller shaft connection (1)....

Installing the differential housing and overrunning clutch
Caution: * Indicates parts that must be pre-tightened and then finally tightened with the unloaded vehicle on its wheels on a level, flat surface. Note: When installing,...

Overrunning clutch
Disassembling the overrunning clutch 1. Remove the main shaft (1). 2. Remove the bearing (2). 1) Install special tool MB990560 as shown in the figure, tighten the nut of...

Disassembling the differential
1. Conduct a check before disassembling. 1) Remove the cover and gasket. 2) Fix the special tool MB990909 and special tool MB991116 in a vice, and install the...

Differential assembly
Caution: * Indicates parts that must be pre-tightened and then finally tightened with the unloaded vehicle on its wheels on a level, flat surface. Note: When installing,...

Solenoid valve and vacuum hose
Removal the solenoid valve and vacuum hose 1. Remove the vacuum hose (white stripe) (for models with engine capacity of 3800 cm³) or vacuum hose (for models with engine...

Front Differential Mount
Removal the front differential mount 1. Remove the engine crankcase guard. 2. Drain the oil from the differential. 3. Remove the drive shaft. 4. Remove the inner shaft....

Removal the rear axle hub
1. Unscrew the hub cover (1). 2. Remove the cotter pin (2). 3. Remove the axle cover (3). 4. Unscrew the axle nut (4). Caution: Do not load the front wheel hub bearing...

Installing the rear axle hub
Note: When installing, tighten the bolts to the torques shown in the figure. 1. Install the support plate (13). 2. Install the rear hub assembly (12). 3. Install the ABS...

Checking the moment of resistance at the start of rotation of the rear wheel hub bearing
1. Install the special tool on the front wheel hub assembly and tighten the nut to the specified torque of 220 + 10 N·m. 2. Use a special tool to measure the resistance...

Checking the axial clearance in the rear wheel hub bearing
1. Install the special tool on the front wheel hub assembly and tighten the nut to the specified torque of 220±10 N·m. 2. Measure the clearance in the axial direction....

Removal the steering knuckle
1. Remove the rear hub assembly. 2. Remove the rear vehicle height sensor and disconnect the upper suspension arm connection (1). 3. Remove the wheel speed sensor (2)....

Installing the steering knuckle
Note: When installing, tighten the bolts to the torques specified in the picture . 1. Install the steering knuckle (11). 2. Install the support plate (10). 3. Install...

Removal the rear drive shaft
1. Drain the oil from the differential. 2. Remove the stabilizer bar. 3. Remove the hub cover (1). 4. Remove the pin (2). 5. Remove the axle cover (3). 6. Unscrew the...

Installing the rear drive shaft
Note: When installing, tighten the bolts to the torques specified in the picture . 1. Install the ring clamp (8). 2. Install the rear drive shaft (7). 3. Install the...

Disassembling the rear drive shaft
1. Remove the large clamp of the dual CV joint boot "DOJ" (1). 2. Remove the small clamp of the dual CV joint boot "DOJ" (2). 3. Remove the ring clamp (3). 4. Remove the...

Rear Drive Shaft Assembly
1. Install the ring clamp (10). 2. Install the Birfeld CV joint (EBJ) (9). 3. Install the twin CV joint "DOJ" (7). 1) Install the housing of the dual CV joint "DOJ" on...

Checking the drive shaft
1. Check the wheel drive shaft for damage, bending, or corrosion. 2. Check the splined portion of the wheel drive shaft for signs of excessive wear or damage. 3. Check...

Rear differential lock device
Removal the rear differential lock 1. Remove the lower and upper trim of the rear pillar. 2. Remove the subwoofer. 3. Remove the amplifier. 4. Remove the rear seat belt....

Removal the rear differential
1. Drain the oil from the differential. 2. Remove the drive shaft. 3. Disconnect the cardan shaft connection (1). 4. Disconnect the steering knuckle and lower suspension...

Disassembling the rear differential
Cars with differential without locking device 1. Conduct a check before disassembling. Note: Check in the same manner as for the front differential. Standard play of the...

Installing the rear differential
Note: When installing, tighten the bolts to the torques shown in the figure. 1. Install the rear suspension cross beam bushings. 2. Install the rear differential...

Rear differential assembly
Cars with differential without locking device 1. Install the differential cup (1). 2. Install the seal (2). 1) Install the oil seal on the differential side using the...

Removal the propeller shaft
1. Remove the engine crankcase guard. 2. Drain the oil from the transfer case. 3. Remove crossbar No. 2. 4. Wrap rubber insulation around the rear of the drive shaft. 5....

Installing the cardan shaft
Note: When installing, tighten the bolts to the torques shown in the figure. 1. Install the rear propeller shaft (2). Caution: Be careful not to damage the seal lip on...

Checking the cardan shaft
Measure the curvature at a distance of 50 mm around the central weld area of the drive shaft. If it exceeds the specified value, replace the propeller shaft. Limit:...

Disassembling the cardan shaft
1. Remove the grease nipple (1). 2. Remove the spring ring (2). 1) Apply alignment marks on the flange and cardan shaft. Then remove the spring ring. 3. Remove the shaft...

Assembly of the cardan shaft
1. Install the cardan shaft (6). 2. Install the flange (5). 3. Install the shaft journal (4). 4. Install the shaft journal bearing (3). 5. Install the spring ring (2)....

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Pajero 4 (2006-2021)

Pajero 1 and 2 (1982-1999)