Car clutch repair Mitsubishi Pajero 4

General information
Clutch - dry, single-disc, with central diaphragm spring; clutch drive - hydraulic. Clutch type Hydraulic type Clutch disc type Diameter (external x internal), mm...

Basic data for adjustment and control
Indicators Nominal value Distance from clutch pedal to floor, mm 202,7-205,7 Play in the clutch pedal pin connection (with a hole for a cotter pin) with clutch master...

Lubricants
Indicators Material Quantity Clutch fluid DOT4 brake fluid As needed Rod assembly Rubber grease Rod cover Working cylinder rod Mitsubishi Genuine Grease #0101011

Table of faults
The table shows the symptoms and possible causes of malfunctions, and the number of ways to troubleshoot. Check the parts and replace damaged parts if necessary. Sign...

Checking and adjusting the clutch pedal
1. Unscrew the mat, etc. under the clutch pedal. 2. Measure the distance from the clutch pedal to the floor. Nominal value (A): 202.7-205.7 mm. 3. Measure the play in...

Bleeding the hydraulic drive
Note: Recommended fluid: DOT3 or DOT4 brake fluid Caution: Use only the recommended brake fluid and do not mix it with other types and brands of brake fluid.

Removal the clutch pedal
1. Remove the A-pillar. 2. Remove the clutch lever limiter stand (1). 3. Remove the clutch switch sensor (cars with cruise control system) (2). 4. Remove the spring pin...

Installing the clutch pedal
Note: When installing, tighten the bolts to the torques specified in the picture . 1. Install the clutch pedal assembly (10). 2. Install the pedal cover (9). 3. Install...

Checking the clutch pedal
1. Check the pedal shaft and bushing for bends or twists. 2. Check the clutch pedal for damage or destruction. 3. Check the return spring for damage or wear. 4. Check...

Removal the clutch hydraulic drive
1. Drain the clutch hydraulic fluid. 2. Remove the pin with the hole for the cotter pin (1). 3. Disconnect the clutch pipe connection (2). 4. Remove the master cylinder...

Installing the clutch hydraulic drive
1. Install the clutch hose (12). 2. Install the clutch pipe (11). 3. Install the clutch pipe (10). 4. Install the clutch assembly (3). 5. Connect the clutch hose...

Disassembling the master cylinder
1. Remove the piston retaining ring (1). 2. Remove the piston assembly (2). 3. Remove the pusher assembly (3). 4. Remove the tank cover (4). 5. Remove the split pin (5)....

Assembling the master cylinder
1. Install the clutch master cylinder assembly (8). 2. Install the seal (7). 3. Install the clutch hydraulic reservoir (6). 4. Install the split pin (5). 5. Install the...

Checking the master cylinder
1. Check the inside of the cylinder body for rust, scratches or pitting. 2. Check the piston skirt for wear or damage. 3. Check the piston for rust, scratches or...

Disassembling the clutch
1. Remove the clutch cover (1). 2. Remove the clutch disc (2). 3. Remove the clutch release cylinder (3). 4. Remove the sealing cover (4). 5. Remove the release fork...

Clutch assembly
1. Install the dust cover (9). 2. Install the clutch release bearing (8). Note: Apply special grease to the inner surface of the clutch release bearing. 3. Install the...

Checking the clutch housing and disc
Clutch cover assembly 1. Check the spring disc. If signs of abrasive wear or a height difference exceeding the maximum permissible value are detected, replace the clutch...

Disassembling the clutch release cylinder
1. Remove the cover (1). 2. Remove the purge plug (2). 3. Remove the pusher (3). 4. Remove the dust cover (4). 5. Remove the piston (5). 1) Remove the piston from the...

Clutch release cylinder assembly
1. Install the release cylinder housing (11). 2. Install the gasket (10). 3. Establish connection (9). 4. Install the connecting bolt (8). 5. Install the conical spring...

Checking the release cylinder
1. Check the inside of the cylinder body for rust, scratches or pitting. 2. Measure the inner diameter of the release cylinder and the outer diameter of the piston using...

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Pajero 4 (2006-2021)

Pajero 1 and 2 (1982-1999)