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Pajero 4 (2006-2021) Pajero 1 and 2 (1982-1999)

Intake and exhaust system — general information (Mitsubishi Pajero 4)

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  • Intake and exhaust system — general information
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The intake manifold is cast from aluminum alloy. The shape of the intake manifold ensures better filling of the cylinders with air due to the inertial effect at the intake. The exhaust manifold is made of stainless steel. The exhaust pipe consists of three parts: the downpipe, the center pipe and the main muffler.

Possible malfunctions and methods of their elimination



MalfunctionMethod of elimination
The exhaust manifold is cracked or brokenReplace the exhaust manifold
Exhaust gas leakage between the exhaust manifold and the cylinder headTighten the exhaust manifold and/or replace the seal
Exhaust gas leakage between the exhaust flexible connection and the exhaust manifoldTighten the connectors or replace the seal
Flexible outlet connectionReplace the catalytic converter assembly
Exhaust gas leaks at exhaust pipe connectionsTighten or replace clamps
The muffler or exhaust pipe is burnt out or rustedReplace the muffler or exhaust pipe
Narrowing in the muffler or exhaust pipeRemove restriction if possible or replace muffler or exhaust pipe
Components of the catalytic converter in the mufflerReplace the muffler and catalytic converter assembly. Check the correct operation of the ignition and injection system


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This article was reviewed by: Miroslav Rakov
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Pajero 4: Intake and exhaust system
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Checking and adjusting the exhaust system
Exhaust gas testing
Intake and exhaust system — equipment and tools
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