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Outlander 1 (2003-2008)

Brake system of the car Mitsubishi Outlander 1

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  • Outlander
  • 1 (2003-2008)
  • Chassis and running gear
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General information about the braking system
General information about the braking system
Mitsubishi Outlander cars are equipped with two independent brake systems: service and parking. The first system, equipped with a hydraulic drive, provides braking when...
Possible malfunctions, their causes and methods of elimination
Possible malfunctions, their causes and methods of elimination
Possible malfunctions, their causes and methods of elimination
Checking the level of working fluid in the brake hydraulic drive
Checking the level of working fluid in the brake hydraulic drive
Check the brake fluid level. If the fluid level is below the minimum level, add the required amount up to the "MAX" mark. Recommended brake fluid: DOT3 or DOT4.
Checking the free and working travel of the parking brake lever
Checking the free and working travel of the parking brake lever
Lever type Pull the parking brake lever with a force of approximately 200 N and count the number of clicks. Standard value: 4-5 clicks. Pedal type If the operating...
Checking the play in the front hub bearings
Checking the play in the front hub bearings
Disconnect the front brake caliper and, without disconnecting the brake hose, hang the caliper near the wheel hub. Remove the brake disc from the hub. Attach a dial...
Checking for leaks in brake system pipes and hoses
Checking for leaks in brake system pipes and hoses
Inspect all brake hoses and pipes (along their entire length and around their circumference) for damage. Check the condition of all hose and pipe clamps and connections...
Checking the brake disc
Checking the brake disc
Attention! When servicing disc brakes, special attention must be paid to compliance with the technical requirements imposed on disc brakes, which ensure normal operation...
Checking and adjusting the brake pedal
Checking and adjusting the brake pedal
Brake pedal height Remove the mat from under the brake pedal. Measure the height of the pedal position as shown in the figure. If the measured height does not correspond...
Checking the operation of the check valve
Checking the operation of the check valve
Remove the vacuum hose. Caution! Do not disconnect the check valve from the vacuum hose. Check the operation of the check valve using a vacuum pump. Caution! If the...
Checking the operation of the rear brake pressure regulator
Checking the operation of the rear brake pressure regulator
Connect two pressure gauges to the inlet and outlet of the pressure regulator respectively as shown in the figure. Bleed the brake hydraulic system and pressure gauges....
Checking the brake fluid level sensor
Checking the brake fluid level sensor
The brake fluid level sensor is in good condition if the circuit is open when the float surface is above the "MIN" mark and closed when the float surface is below the...
Parking brake specifications
Parking brake specifications
Technical specifications Basic data for adjustment and control
Running-in of parking brake linings
Running-in of parking brake linings
Caution! Perform the brake lining running-in operations in a place with good visibility, paying particular attention to safety precautions. Perform the following...
Removal and installation the parking brake lever
Removal and installation the parking brake lever
Additional operations after installation Adjust the working stroke of the parking brake lever. Install the rear console bracket and rear console assembly. Removal and...
Removal and installation brake pads and drum mechanism
Removal and installation brake pads and drum mechanism
Removal the rear wheel brake assembly Disconnect the rear wheel brake assembly and tie it to the car body with wire or cord. Removal the parking brake drive unit...
Removal and installation the brake master cylinder and brake booster
Removal and installation the brake master cylinder and brake booster
Installing the Vacuum Hose Connection Insert the hose all the way until the hose on the engine side touches the edge of the hexagonal part of the fitting, and then...
Removal and installation disc brakes
Removal and installation disc brakes
Installing the disc brake assembly (front brake) To measure the rotating resistance force after installing the brake pads, first measure the rotating resistance of the...
Disassembling and assembling a disc brake
Disassembling and assembling a disc brake
Caution! The piston seal ring and dust boot are coated on the inside with a special grease, so do not wipe off this grease. Basic disassembly operations When...
Disassembling and assembling the rear drum brake
Disassembling and assembling the rear drum brake
Assembling the piston and piston seal ring Before assembly, wash the piston and cylinder with alcohol or the brake fluid used. Lubricate the piston sealing ring and the...
Checking and troubleshooting ABS
Checking and troubleshooting ABS
Starting the engine with a completely discharged battery If the engine is started with a completely discharged battery by connecting an external power source via jumper...
Removal and installation the ABS hydraulic unit
Removal and installation the ABS hydraulic unit
Removal the wiring harness connector Turn the lock lever in the direction of the arrow as shown in the figure to unlock the lock, then disconnect the connector. Removal...
Removal and installation wheel speed sensors
Removal and installation wheel speed sensors
Note: The front wheel speed sensor rotor is integrated with the front wheel drive shaft and is non-separable. Removing the front wheel speed sensor and rear wheel speed...
This section is available on: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Similar materials for other Mitsubishi models

➤ Chassis and running gear: Brake system Mitsubishi Colt 4 and 5 (1991-2003)
➤ Chassis and running gear: Brake system Mitsubishi Lancer 3 and 5 (1984-1992)
➤ Chassis and running gear: Brake system Mitsubishi Galant 6 and 7 (1987-1998)
➤ Chassis and running gear: Brake system Mitsubishi L200 4 (2005-2014, diesel)
➤ Chassis and running gear: Brake system Mitsubishi Pajero 4 (2006-2021)
➤ Chassis and running gear: Brake system Mitsubishi Carisma (1995-2004)
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Outlander 1 (2003-2008) 
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  • User manual
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  • Electrical circuits
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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