Operations in the engine compartment Checking the engine oil level Make sure the engine oil level is between the high and low marks. If the level drops below the minimum mark, add the required amount of...
Periodic Maintenance Schedule The check should be carried out at intervals measured by vehicle mileage or time interval (months), whichever comes first. Note. The Severe Service Service Interval...
Warm engine operation Engine oil change Start the engine and let it warm up to operating temperature (80–90°C). Stop the engine, remove the oil filler cap. Remove the drain plug from the...
Specifications and engine specifications Note. The engine as a whole can be divided into two parts: the skeleton and auxiliary systems. The skeleton of the engine includes elements that are directly involved in...
Removal and installation of the engine assembly Removing Remove the lower protective covers. Raise the power unit to release the engine mount from the load on the power unit and remove the engine mount. Insert special...
Removal and installation of camshaft seals (4G63) Drain coolant and engine oil. Remove the air filter assembly. Remove ignition coils. Remove the top timing belt cover. Remove the timing belt. Removing After aligning...
Cylinder block, crankshaft and flywheel Note. During disassembly, place the removed parts (thrust half rings and liners of main bearings, etc.) in order of their corresponding cylinder numbers. Checking the...
Cylinder block — condition check Evaluation of the condition of the cylinder block Visually inspect the cylinder block for gasket residue or other foreign matter, damage, rust or corrosion. If defects...
Assembly of cylinder block components Selection of liners of main bearings of a cranked shaft Note. If the liner needs to be replaced, select and install the correct size liner. If the crankshaft is supplied...