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Galant 6 and 7 (1987-1998) Galant 5 (1983-1989, petrol)

General information 5-speed manual transmission (Mitsubishi Galant 6)

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  • General information 5-speed manual transmission
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Due to the energy released during combustion of the air-fuel mixture in the cylinders, the crankshaft of the engine develops torque, while its rotation speed is within a fairly narrow range. Most modern OHV engines develop their maximum torque at about 2500 rpm. As the engine speed increases to 4500 rpm, its torque value decreases, which makes it impossible to increase the power further. Overhead camshaft (OHC) engines are capable of developing significantly greater torque, but in a much narrower rotation speed range.

The use of such a component as a gearbox in the transmission line allows you to regulate the relationship between engine speed and the speed of rotation of the vehicle's drive wheels, ensuring a sufficiently high output of the power unit in almost any vehicle operating conditions.

Smooth transmission of torque from the crankshaft to the primary shaft of the manual gearbox (MT) is ensured by the clutch assembly, the design and operating principle of which are discussed in Chapter Suspension and steering of this Manual. Sequential gear shifting during changes in vehicle speed is ensured by using a multi-stage gearbox in the gearbox. The gear ratios of each of the five stages of the manual gearbox ensure maximum efficiency in transmitting the engine power to the drive wheels of the vehicle. In front-wheel drive models, the gears of the input shaft of the gearbox transmit the engine torque to the gears of the secondary shaft, which is usually located slightly below and to the side of the input shaft. The gears of both shafts of all stages of the forward gears of the manual gearbox are in constant mesh, but continue to rotate freely on bearings until the clutch and corresponding synchronizers are engaged. When shifting from one gear to another during movement, some gears are sequentially released and others are locked on the shaft. The gears are locked and released by the clutches rotating between them and the shaft and equipped with stoppers. In modern gearboxes, the shift stages of all forward gears are synchronized. Friction elements of synchronizers ensure smooth engagement of the corresponding gears with the shaft with preliminary alignment of the revolutions of the toothed locking clutches.



Due to the complexity of the design of the manual transmission, the lack of commercially available replacement internal components and the need to use special equipment, the authors of this Guide do not recommend that car owners perform major repairs to the gearbox themselves. Repairing the gearbox in a car service workshop is a fairly expensive operation, so you should consider alternative options for replacing the failed unit with a new or refurbished one. Any useful information on repairing and replacing the transmission can be obtained at Mitsubishi service stations. Regardless of the chosen method of troubleshooting (repair or replacement), independently dismantling the gearbox from the car will significantly reduce material costs.

In view of what has been said in this Part of the Chapter, the reader is offered only a description of the process of performing such procedures, which are within the qualifications of the average amateur mechanic, as general adjustment of the gear shift drive and removal/installation of the manual transmission assembly.

[The source of the article is available at: MITSUBISHIMAN]
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article was reviewed by: Dmitry Vasiliev
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Galant 6 and 7: Mechanical gearbox
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Manual Transmission Specifications
Adjusting the gear shift drive
Removal and installation the reverse light switch sensor
Removal and installation the gearbox
Overhaul of manual transmission
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Galant 6 and 7 (1987-1998) 
  • General information
  • Introduction to guide
  • User manual
  • Driving and operation
  • Maintenance
  • Power unit
  • Dismantling the engine
  • Engine overhaul
  • Cooling and heating
  • Power and exhaust systems
  • Engine electrical equipment
  • Engine management systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch
  • Drive shafts and transfer case
  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Wiring diagrams Galant
  • Wiring diagrams Mirage
  • Wiring diagrams Diamante
Galant 5 (1983-1989, petrol) 
  • General information
  • Troubleshooting
  • Maintenance
  • Power unit
  • Engine repair
  • Engine overhaul
  • Cooling and heating
  • Fuel and exhaust system
  • Engine electrical equipment
  • Reducing exhaust toxicity
  • Transmission
  • Manual gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical diagrams
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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