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Pajero 4 (2006-2021) Pajero 1 and 2 (1982-1999)

Checking the brushes (Mitsubishi Pajero 4)

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1. Check the cleanliness of the brush contact surface with the commutator and also measure the length of the brushes.

Brush length limit: Wear limit line.

2. If replacing brushes or correcting the brush contact surface, wrap the commutator with sandpaper and, rotating the commutator, clean the contact surface of the brushes.



3. When removing worn brushes, be careful not to damage the brush wires and crumble the old brushes with pliers.

4. Sand the end of the brush wire to ensure a strong solder joint.

5. Insert the brush conductive wire into the brush hole and solder it. Remove excess solder from the brush surface.

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This article was reviewed by: Miroslav Rakov
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Pajero 4: Engine electrical equipment
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Checking the overrunning clutch
Checking the brush holder
Checking for short circuit of stator winding to ground
Checking for breaks in the stator winding
Checking the starter
Checking the armature winding
Checking for breaks in the armature winding
Starter (model with 6G7 engine)
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Pajero 4 (2006-2021) 
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