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Pajero 4 (2006-2021) Pajero 1 and 2 (1982-1999)

Car body dent repair (Mitsubishi Pajero 1)

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When performing dent repair, the first thing to do is to straighten the dent so that the damaged area is as close to its original shape as possible. There is no point in trying to completely restore the original shape, since the metal in the damaged area is stretched and cannot be restored to its original contour. It is better to level the dent so that its level is approximately 3 mm below the level of the surrounding metal.

If the dent is very small, there is no point in straightening it out at all.

Caution: Hold a wooden block firmly against the back of the metal to absorb the hammer blows and prevent stretching of the metal.


If the dent is in a part of the body that has a double layer, or something else makes it impossible to access from the inside, a different procedure must be used.

1. Drill several small holes into the metal inside the damaged surface, preferably in the deepest parts.

2. Screw long, self-tapping screws into the holes until they engage firmly with the metal.

3. Now you can straighten the dent by pulling on the protruding screw heads with pliers.

4. The next stage of repair is removing paint from the damaged surface and from the surrounding metal by about 2.5 cm.

5. This is done with a wire brush or a sanding disc attached to a drill, but can be done just as effectively by hand with sandpaper.

6. To complete the preparation for puttying, clean the surface of the exposed metal with a screwdriver or file, or drill small holes in the damaged area.

7. This will ensure good adhesion between the metal and the glaze.

8. To complete the repair, see subsection 12.7.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article was reviewed by: Arseny Pavlov
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Pajero 1 and 2: Exterior (external elements)
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Repair of small scratches
Body maintenance and repair
Repairing rust holes or dents
Filling and painting of the body
Repair of significant body damage
Removal and installation the hood
Adjusting the hood
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