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Pajero 4 (2006-2021) Pajero 1 and 2 (1982-1999)

Clutch Release Sensor (1990-98) (Mitsubishi Pajero 1)

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  • Clutch Release Sensor (1990-98)
0

Adjusting pedal height and free travel





1. Without cruise control; 2. With cruise control system; 3. Lock nut; 4. Sensor; 5. Bolt




1. Check the height of the clutch pedal pad A and the stroke of the master cylinder rod B, which, when measured on the pedal pad, should be 180.5–190.5 mm and 1–3 mm, respectively.

2. If necessary, adjust these dimensions by doing the following.

3. On vehicles without cruise control, set dimension A by turning the bolt with the lock nut loosened.

4. On vehicles with cruise control, disconnect the connector and set dimension A by rotating the sensor housing with the lock nut loosened.



5. The free travel of the rod B is adjusted by rotating the rod of the clutch master cylinder with the lock nut loosened, while the rod does not rest against the cylinder piston.





6. Make sure that the pedal (C) has free play (the distance the pedal moves before significant resistance is felt) and the pedal height when the clutch is fully disengaged (D) are within the norm.

7. Free travel: 1992-98 cars – 6–13 mm, 1990-91 cars – 8–16 mm. Pedal height – not less than 35 mm.

8. If the free travel and pedal height are not within the norm, the cause is air entering the hydraulic drive, wear of the clutch or master cylinder.

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Gearbox control mechanism
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Gear shift lever (4x4 vehicles)
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