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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Repair of rusted areas and holes in the body (Mitsubishi Colt 4)

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  • Repair of rusted areas and holes in the body
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Remove paint from the damaged area and the surrounding metal for about 2.5 cm using sandpaper, a wire brush or a drill attachment. Once the paint has been removed, you will be able to assess the extent of the corrosion damage and decide whether to replace the entire part or repair the damage. Remove any trim in the area of the damaged area. Then, using metal shears or a hacksaw blade, cut out the piece of metal damaged by corrosion. Bend the edges of the hole inward to create some support for the filler paste.

Brush the damaged area to remove rust powder from the remaining metal. Treat the damaged area with rust inhibitor. If the back of the damaged area is accessible, treat it as well.

Before applying the filler, you need to seal the hole. This can be done with zinc mesh, aluminum tape or polyurethane foam.

Zinc mesh is the best material for patching large v holes. Cut a piece to the appropriate size, then place it in the hole so that the edges are on top of the surrounding body metal. The mesh can be secured in place with a few lumps of filler placed around the perimeter.

Aluminum tape can be used for small or very narrow openings. Unroll a piece of the required size from the roll and stick it over the opening, placing a second piece covering the first if the width is not enough. Press the edges of the tape with a screwdriver handle so that it fits well to the metal base.

Polyurethane tape is good for holes located in areas of the body with a complex configuration. The foam preparation procedure is as follows: mix equal amounts of liquid from individual cans included in the kit in one container. Wait until the mass begins to thicken and pour it onto the hole, placing a piece of cardboard underneath. When the polyurethane begins to expand, it will protrude from all uncovered holes. After it has completely hardened, cut off the excess with a hacksaw blade.

ATTENTION: In case of major damage to the body, it is necessary to carry out a major overhaul, during which the damaged sections of the body are replaced.
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Colt 4 and 5: Body elements
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Car body dent repair
Repair of minor car body scratches
Repair of minor body damage
Body and interior maintenance
Body repair — putty and painting
Side molding — removal and installation
Hood — removal and installation
Front wing — removal and installation
Doors — adjustment
Similar materials for other Mitsubishi models

➤ Body straightening/repair of rusty holes Mitsubishi Lancer 3 and 5 (1984-1992)
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➤ Recommendations for engine maintenance and repair Mitsubishi Outlander 1 (2003-2008)
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Colt 5 (1995-2003, petrol) 
  • General information
  • User manual
  • Specifications
  • Gasoline engines
  • 4G1 engines until 1995
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  • Repair of 4G9 engines
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  • Engine electrical equipment
  • Injection system MPI
  • Carburetors
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  • Manual gearbox F4M21/F5M21
  • Manual gearbox F4M41
  • Automatic gearbox F4A21
  • Automatic gearbox F4A41
  • Chassis and running gear
  • Car suspension
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  • Exterior (external elements)
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Colt 4 and 5 (1991-2003) 
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  • Power unit
  • Engine in a car
  • Engine repair (gasoline)
  • Engine repair (diesel)
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  • Cooling system
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  • Fuel injection MPI
  • Fuel injection GDI
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Colt 2 and 3 (1983-1993) 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Heater and air conditioner
  • Power and exhaust system
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  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Body and elements repair
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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