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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Changes in the design of the intake and exhaust manifold since 2001 (Mitsubishi Colt 5)

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  • Changes in the design of the intake and exhaust manifold since 2001
0
The following technical data relate to the addition of a steel pipe intake manifold for 4G1 engines and an exhaust manifold with catalytic converter (Figure 17.8, 17.9a,b). All other maintenance instructions remain unchanged.



Figure 17.8. Intake manifold: 1 - Vacuum sensor; 2 - Sealing ring; 3 - Brake booster hose; 4 - Connector of the purge air control solenoid valve; 5, 7 - Vacuum hoses; 6 - Knock sensor connector; 8 - EGR valve; 9 - EGR valve gasket; 10 - Rear oxygen sensor connector; 11 - Intake manifold support; 12 - Engine bracket; 13 - Intake manifold; 14 - Intake manifold gasket; 15 - Solenoid valve for purge air control (assembled); 16 - EGR solenoid valve (assembled); 17 - Vacuum tube




Figure 17.9a. Exhaust manifold of the 4G1 engine: 1 - Front oxygen sensor connector; 2 - Front oxygen sensor; 3 - Exhaust manifold casing; 4 - Exhaust pipe; 5 - Gasket; 6 - Exhaust manifold bracket; 7 - Oil level indicator; 8 - Sealing ring; 9 - Power steering oil pressure sensor connector; 10 - Air conditioner refrigerant pressure sensor connector; 11 - Power steering pump and air conditioning compressor drive belt; 12 - Power steering pump; 13 - Power steering pump mounting bracket; 14 - Exhaust manifold; 15 - Exhaust manifold gasket; 16 - Exhaust manifold bracket






Figure 17.9b. Exhaust manifold of the 4G4 engine: 1 - Exhaust pipe; 2 - Exhaust pipe gasket; 3 - Exhaust manifold bracket; 4 - Oil level indicator; 5 - Sealing ring; 6 - Front oxygen sensor connector; 7 - Front oxygen sensor; 8 - Exhaust manifold casing; 9 - Exhaust manifold; 10 - Exhaust manifold gasket; 11 - Exhaust manifold bracket
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Colt 5: 4G1 engines since 1995
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Changes in the design of 4G1 engines since 2001
Tightening torques for elements and parts of 4G1 engines
Oil pump and pan — check
Oil pump and sump — design description
Main Bearing Caps — Installation
 
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Colt 5 (1995-2003, petrol) 
  • General information
  • User manual
  • Specifications
  • Gasoline engines
  • 4G1 engines until 1995
  • 4G1 engines since 1995
  • Repair of 4G9 engines
  • Cooling system
  • Reduced exhaust gas toxicity
  • Engine electrical equipment
  • Injection system MPI
  • Carburetors
  • Transmission
  • Clutch and drive shafts
  • Manual gearbox F4M21/F5M21
  • Manual gearbox F4M41
  • Automatic gearbox F4A21
  • Automatic gearbox F4A41
  • Chassis and running gear
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Colt 4 and 5 (1991-2003) 
  • General information
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine repair (gasoline)
  • Engine repair (diesel)
  • Lubrication system
  • Cooling system
  • Carburetor
  • Fuel injection MPI
  • Fuel injection GDI
  • Emission reduction
  • Fuel system (diesel)
  • Ignition system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis and running gear
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  • Wheels and tires
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  • Body and interior
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
Colt 2 and 3 (1983-1993) 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Heater and air conditioner
  • Power and exhaust system
  • Engine electrical equipment
  • Emission reduction
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Body and elements repair
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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