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Pajero 4 (2006-2021) Pajero 1 and 2 (1982-1999)

Transfer case housing plate (Mitsubishi Pajero 4)

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Contents: Disassembling the transfer case…⤓ Transfer case housing plate assembly ⤓

Disassembling the transfer case housing plate





1. Unscrew the seal bolt (1).

2. Remove the bearing mount (2).

3. Remove the transfer case input gear (3).

4. Remove the oil seal (4).

5. Remove the partition (5).

6. Remove the oil seal (6).

7. Remove the transfer case housing plate (7).

The text of the article was taken from the website: MitsubishiMan

Transfer case housing plate assembly



Note: When assembling, tighten the bolts to the tightening torques shown in the figure.


1. Install the transfer case housing plate (7).

2. Install the seal (6).

1) Apply special grease to the edge of the seal.

Special grease: Mitsubishi Part No. 0101011 or equivalent.

2) Install the oil seal using a socket wrench.



3. Install the partition (5).



4. Install the seal (4).

1) Apply special grease to the edge of the seal.

Special grease: Mitsubishi Part No. 0101011 or equivalent.

2) Install the oil seal using special tools MB990938 and MB990935.



5. Install the transfer case input gear (3).

6. Install the bearing mount (2).

7. Tighten the seal bolt (1).

1) Apply special lubricant to the bolt threads.

Special lubricant: ZM STUD Locking No. 4170 or similar.

Note: Do not apply grease to new bolts as they are already lubricated.


This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article was reviewed by: Miroslav Rakov
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Pajero 4: Manual gearbox
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Transfer case assembly
Adjustment before assembly
Disassembling the transfer case
Checking the main shaft
Assembling the main shaft
Transfer case input gear
Counter shaft
Shift fork and shaft
Rear output shaft
Transfer case drive shaft
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