Removal
- Disconnect the cable from the negative terminal of the battery.
- Remove the air filter.
- Disconnect the high-voltage wires from the ignition distributor (Fig. 9.16).
Fig. 9.16. SOHC engine ignition distributor (MPI): 1 - high voltage wires; 2 - ignition distributor connector; 3 - ignition distributor
Warning: When disconnecting high-voltage wires, pull on the wire tip, not on the wire itself.
- Disconnect the electrical connector from the ignition distributor.
- Remove the screws and remove the distributor and sealing ring.
Disassembly
- Remove the two screws and remove the distributor cap (Fig. 9.17).
Fig. 9.17. SOHC engine ignition distributor: 1 - distributor cap; 2 - rotor; 3 - protective cover; 4 - sealing ring; 5 - ignition distributor housing
- Remove the distributor rotor by pulling.
- Remove the protective cover.
- Remove the bolts and the distributor housing and sealing ring.
Examination
- Clean the ignition distributor parts with clean kerosene and dry them.
- Check the condition of the breaker contacts. Check the distributor cap for corrosion and electrode burns. Check the smoothness of the carbon contact movement and the amount of its protrusion.
- If the distributor rotor contact is burnt, replace the distributor rotor.
- Check the lid for cracks.
Assembly
- Assembly is carried out in the reverse order of disassembly.
Installation
- Installation is carried out in the reverse order of removal, taking into account the following.
- Remove the upper timing belt cover.
- Turn the crankshaft clockwise until the timing marks on the camshaft pulley and cylinder head are aligned (Fig. 9.18).
The material was copied from the website MitsubishiMan.ru
Fig. 9.18. Alignment of timing marks on the camshaft pulley and cylinder head
Note: When the timing marks on the camshaft pulley and cylinder head are aligned, piston No.1 cylinder will be at TDC in the compression stroke.
- Align the timing marks on the ignition distributor and coupling and install the ignition distributor on the engine (Fig. 9.19).
Fig. 9.19. Alignment of timing marks on the ignition distributor and clutch
- Connect the high-voltage wires and electrical connector to the ignition distributor.
- Install the air filter.
- Check and adjust the ignition timing.
