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Carisma (1995-2004) Space Star (1998-2005)

Checking and adjusting the clutch pedal (Mitsubishi Space Star)

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1. Remove the carpet under the clutch pedal.

2. Measure the distance from the clutch pedal to the floor and the play in the connection of the clutch pedal pin to the clutch master cylinder pusher (Fig. 11.1).



Fig. 11.1. Location (A) for measuring the installation height of the clutch pedal and the play (B) in the connection of the clutch pedal pin to the clutch master cylinder pusher


Clutch pedal installation height (A):
  • cars produced since 1999 with left-hand drive: 163.5-166.5 mm
  • cars produced since 1999 with right-hand drive: 162.5-165.5 mm
  • cars produced since 2000 with 4G93 engines with left-hand drive: 173.3-176.3 mm
  • left-hand drive vehicles with F9Q1 engines: 173.3-176.3 mm
  • right-hand drive vehicles with 4G93 and F9Q1 engines: 172.8-175.8 mm

Play in the connection of the clutch pedal pin to the clutch master cylinder pusher (B): 1-3 mm


The article is based on data from the website (mitsubishiman)

If the clutch pedal installation height does not correspond to the required value, loosen the lock nut and, by turning the adjusting bolt, adjust the clutch pedal installation height (Fig. 11.2).



Fig. 11.2. Adjusting the height of the clutch pedal and the play in the clutch pedal pin connection: M - mounting nut, 13 Nm; 2 - adjusting bolt; 3 — lock nut, 13 Nm




If the play in the connection is outside the nominal value range, loosen the lock nut and adjust the play to the nominal value by rotating the pusher. Do not press on the clutch master cylinder pusher during adjustment, otherwise the clutch operation will be impaired.

4. After completing the adjustments, check that the free travel of the clutch pedal (measured by the pedal pad) and the distance between the clutch pedal pad and the floor with the clutch disengaged are within the nominal range (Fig. 11.3)



Fig. 11.3. Location for measuring the free travel (C) of the clutch pedal and the distance (D) between the clutch pedal pad and the floor


Clutch pedal free play (C): 6-13 mm

Distance between clutch pedal pad and floor (D):
  • left-hand drive vehicles: 50 mm
  • right hand drive vehicles: 75 mm


5. If the measurement results are outside the nominal value range, it may be caused by air entering the clutch hydraulic drive, a fault in the clutch master cylinder or the clutch itself. Bleed the hydraulic drive, disassemble and check the master cylinder or clutch.

6. Put the carpet back in place.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article was reviewed by: Miroslav Rakov
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Space Star: Clutch
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Clutch — technical data
Bleeding the hydraulic clutch drive system
Clutch pedal
Hydraulic clutch drive on cars with gasoline engines
Hydraulic clutch drive on vehicles with diesel engines F9Q1
Clutch Master Cylinder Repair
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Space Star (1998-2005) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 4G9
  • Petrol engines 4G1
  • Diesel engines F9Q1
  • Cooling system
  • Fuel injection system GDI
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  • Ignition system
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  • Chassis and running gear
  • Suspension and drive shafts
  • Brake system
  • Steering
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  • Exterior (external elements)
  • Interior (internal elements)
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  • Heating and air conditioning
  • Electrical equipment
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