Contents: Clutch and release mechanism parts…⤓ Clutch hydraulic line ⤓ Hydraulic hoses and tubes ⤓ Fork and release bearing ⤓
Clutch and release mechanism parts (hydraulic drive)
1. Gearbox; 2. Driven disk casing; 3. Friction disc; 4. Fork spring; 5. Release bearing; 6. Working cylinder; 7. Cover; 8. Fork; 9. Hinge
Clutch hydraulic line
1. Union union bolt; 2. Gasket; 3. Hose; 4. Bracket; 5. Tube; 6. Master cylinder; 7. Working cylinder
Hydraulic hoses and tubes
This procedure applies to both ABS and non-ABS vehicles.
1. Raise the vehicle.
2. Place a container underneath, unscrew the union nut bolt on the clutch slave cylinder and drain the fluid from the hydraulic drive.
3. Unscrew the tube fitting nut and remove the hose.
4. If necessary, remove the ABS system connector.
5. Installation is carried out in reverse order.
6. Tighten all connections to the required torques.
7. Fill with fluid and remove air from the hydraulic drive.
Fork and release bearing
1. Remove the gearbox (see subsection 9.1.6).
2. Remove the return spring and release bearing.
3. Remove the master cylinder from the gearbox housing.
4. Remove the clutch release fork boot.
5. Remove the fork (3) from the hinge (1) by moving it toward the opening in the crankcase and releasing the spring clip (2). To avoid damage, do not remove the fork in any other way.
6. If necessary, unscrew the fork joint.
7. Installation is carried out in reverse order.
8. Lubricate the rubbing surfaces (1) of the fork, the working cylinder rod and the hinge.