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Pajero 4 (2006-2021) Pajero 1 and 2 (1982-1999)

Installing a power steering gear (Mitsubishi Pajero 4)

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0
Contents: Examination ⤓ Other checks ⤓
1. Install the power steering gear (13).

2. Install the clamp (12).

3. Install the sealing ring (11).

4. Connect the return pipe connection (10).

5. Connect the return hose connection (9).

The original can be found on the website: www.mitsubishiman.ru

6. Install the sealing ring (8).

7. Connect the pressure pipe connection (7).

8. Install the gasket (6).

9. Tighten the bolt (5).

10. Install the sealing ring (4).

11. Install the pressure pipe and return pipe (3).

12. Connect the tie rod end and steering knuckle joint (2).

13. Install the cotter pin (1).

14. Tighten the differential mounting bracket mounting bolts.

15. Install the wheel speed sensor wiring bracket and connect the hose connection.

16. Connect the front differential and propeller shaft joint.

17. Install the engine crankcase guard.

18. Fill the power steering system with working fluid.

19. Bleed the power steering hydraulic system.

20. Check that the front wheels are installed strictly parallel to the longitudinal axis of the vehicle.

21. Adjust the wheel alignment angles.

Examination



Checking the steering rack



1. Check the surface of the steering rack teeth for damage or wear.

2. Check the contact surfaces of the seals for wear.

3. Check the steering rack for bends.

Checking the drive gear and valve assembly



1. Check the surfaces of the pinion teeth for damage or wear.

2. Check the sealing rings for wear or damage.

Checking bearings



1. Check the smooth operation of the bearings and the absence of extraneous noise.



2. Check for gaps in the bearings.

3. Check that the needles do not fall out of the needle bearing.

Other checks



1. Check for damage on the inner surface of the rack housing cylinder.

2. Check for wear, cracks and tears on the protective covers and dust boots.

3. Check the rack support bushing for excessive wear or dents.

4. Check the rack bushing for excessive wear or damage.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article was reviewed by: Miroslav Rakov
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Pajero 4: Steering
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Steering shaft assembly
Removal the power steering gear
Disassembling the steering shaft
Installing the steering shaft
Removal the steering shaft
Removal the power steering pump
Installing a Power Steering Pump
Checking the power steering pump
Removal the power steering hydraulic hoses
Installing Power Steering Hydraulic Hoses
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➤ Checking the fluid level in the power steering system Mitsubishi Colt 4 and 5 (1991-2003)
➤ Checking the fluid level in the power steering system Mitsubishi Lancer 3 and 5 (1984-1992)
➤ Replacing the protective covers of the steering gear… Mitsubishi Galant 6 and 7 (1987-1998)
➤ Installing an additional gear on the intake camshaft Mitsubishi L200 4 (2005-2014, diesel)
➤ Installing the Upper Control Arm/Steering Rod Assembly Mitsubishi Outlander 1 (2003-2008)
➤ Steering gear with hydraulic power steering Mitsubishi Carisma (1995-2004)
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