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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Repair procedures on the engine installed on the vehicle (Mitsubishi Colt 4)

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  • Repair procedures on the engine installed on the vehicle
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Many major repairs can be performed without removing the engine from the vehicle.

Wash the engine bay and the outside of the engine with a suitable degreaser before performing any processes. This will make the work easier and help prevent dirt from getting into the internal cavities of the engine.

Depending on what components you intend to remove/repair, it may be helpful to remove the hood to allow easier access to the engine as repairs are made. Cover the fenders with something to avoid damaging the painted surfaces. Special covers are available, but old bedspreads or blankets work well for this purpose.

When leaks occur in the vacuum, exhaust, oil or cooling systems that require replacement of gaskets or seals, most of the required work can be performed on the engine while it is in the vehicle.

The intake and exhaust manifold gaskets, crankcase gasket, camshaft seals and cylinder head gasket are relatively easily accessible without removing the engine.

External engine components such as the intake and exhaust manifolds, crankcase, water pump, oil pump, starter, alternator, distributor and fuel system components can be removed for repairs without removing the engine from the vehicle.

Since the cylinder head can be removed without removing the entire engine, camshaft and valve train maintenance can be performed without removing the engine. The camshaft drive belt can also be replaced.

In emergency situations caused by a lack of necessary equipment, repair or replacement of piston rings, connecting rods and bearings can be done without removing the engine from the car. In this case, you will need a lift or overpass. To remove the above elements, you need to remove the oil pan.
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Colt 5 (1995-2003, petrol) 
  • General information
  • User manual
  • Specifications
  • Gasoline engines
  • 4G1 engines until 1995
  • 4G1 engines since 1995
  • Repair of 4G9 engines
  • Cooling system
  • Reduced exhaust gas toxicity
  • Engine electrical equipment
  • Injection system MPI
  • Carburetors
  • Transmission
  • Clutch and drive shafts
  • Manual gearbox F4M21/F5M21
  • Manual gearbox F4M41
  • Automatic gearbox F4A21
  • Automatic gearbox F4A41
  • Chassis and running gear
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Colt 4 and 5 (1991-2003) 
  • General information
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine repair (gasoline)
  • Engine repair (diesel)
  • Lubrication system
  • Cooling system
  • Carburetor
  • Fuel injection MPI
  • Fuel injection GDI
  • Emission reduction
  • Fuel system (diesel)
  • Ignition system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis and running gear
  • Chassis malfunctions
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body and interior
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
Colt 2 and 3 (1983-1993) 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Heater and air conditioner
  • Power and exhaust system
  • Engine electrical equipment
  • Emission reduction
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Body and elements repair
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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