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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Installing crankshaft liners (Mitsubishi Colt 5)

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  • Repair of 4G9 engines
  • Installing crankshaft liners
0
1. When replacing the liners, ensure that the alignment marks on the crankshaft and the upper surface of the cylinder block are aligned (Table 4.9).

2. Install the bearing shell with the oil channel on the cylinder block (Figure 4.35). Install the bearing shell without the oil channel on the main bearing cap. Install the upper axial clearance adjuster with the grooves toward the crankshaft wall.



Figure 4.35. Inserts


Table 4.9. Identification of liners and cylinder block



Crankshaft journalBearing hole in the cylinder blockCrankshaft liner
Identification tagIdentification tagIdentification tagColor label
10S1Brown
1S2Black
2S3Green
20S2Black
1S3Green
2S4Yellow
30S3Green
1S4Yellow
2S5Pink*

* old bearings may be marked in red
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Colt 5: Repair of 4G9 engines
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Crankshaft, cylinder block, flywheel and drive disk
Checking the piston ring clearance
Piston and connecting rod — installation
Oil scraper ring — installation
Compression rings — installation
Checking the cylinder block
Tightening torques for elements and parts of 4G9 engines
Changes in the design of 4G1 engines since 2001
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Colt 5 (1995-2003, petrol) 
  • General information
  • User manual
  • Specifications
  • Gasoline engines
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  • Repair of 4G9 engines
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Colt 4 and 5 (1991-2003) 
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Colt 2 and 3 (1983-1993) 
  • General information
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  • Daily care
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  • Engine overhaul
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  • Brake system
  • Car suspension
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  • Body and elements repair
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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