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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Engine overhaul — disassembly procedure (Mitsubishi Colt 2)

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  • Engine overhaul — disassembly procedure
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1. Place the engine on a stand or on the floor.



8.2a 1.5L engine - view from the timing belt side




8.2b 1.5L engine - fork from the intake manifold side




8.2v 1.5L Engine - View from the Exhaust Manifold




8.2g 2.0L SOHC Engine - Timing Belt Side View






8.2d 2.0L SOHC Engine - Intake Manifold Side View




8.2e Engine 2.OL SOHC - view from the exhaust manifold


2. Remove all external engine components (8.2a, 8.2b, 8.2c, 8.2g, 8.2d and 8.2e), including: Generator and brackets

Emission Control System Components Distributor, High Tension Wires and Spark Plugs Thermostat and Thermostat Cover Water Pump

Carburetor and all fuel injection system components Intake and exhaust manifold Oil filter Engine mounts Clutch and flywheel/drive plate Engine backplate

3. If necessary, remove the cylinder head, oil pan and oil pump.



8.4 Internal engine components

1. Flywheel*; 2. Toothed ring*; 3. Adapter plate **; 4. Leading disk**; 5. Adapter plate**; 7. Back plate; 8. Clutch housing; 9. Rear oil seal; 10. Oil seal housing; 11. Gasket; 12. Main bearing cap; 13. Lower main bearing shell; 14. Crankshaft; 15. Upper main bearing shell
* Cars with manual transmission
**Cars with automatic transmission




4. If you are going to perform a complete overhaul of the engine, remove the internal engine components (8.4) in the following order:
  • Valve cover
  • Intake and exhaust manifolds
  • Rocker axle and rocker arms
  • Timing Belt Cover
  • Timing belt and sprockets
  • Camshaft
  • Cylinder head
  • Oil pan
  • Oil pump
  • Rear oil seal housing
  • Pistons and connecting rods
  • Crankshaft and main bearings
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This article was reviewed by: Arseny Pavlov
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Colt 2 and 3: Engine overhaul
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Engine Overhaul — Alternative Methods
Engine — removal and installation
Engine Removal — General Description
Installing the piston of cylinder N 1
Engine diagnostics using a vacuum gauge, compression testing and power unit dismantling
Cylinder head — disassembly
Cylinder head — cleaning and inspection
Cylinder head — assembly
Pistons and connecting rods — removal
Crankshaft — Removal
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Colt 5 (1995-2003, petrol) 
  • General information
  • User manual
  • Specifications
  • Gasoline engines
  • 4G1 engines until 1995
  • 4G1 engines since 1995
  • Repair of 4G9 engines
  • Cooling system
  • Reduced exhaust gas toxicity
  • Engine electrical equipment
  • Injection system MPI
  • Carburetors
  • Transmission
  • Clutch and drive shafts
  • Manual gearbox F4M21/F5M21
  • Manual gearbox F4M41
  • Automatic gearbox F4A21
  • Automatic gearbox F4A41
  • Chassis and running gear
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
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  • Equipment and devices
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Colt 4 and 5 (1991-2003) 
  • General information
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine repair (gasoline)
  • Engine repair (diesel)
  • Lubrication system
  • Cooling system
  • Carburetor
  • Fuel injection MPI
  • Fuel injection GDI
  • Emission reduction
  • Fuel system (diesel)
  • Ignition system
  • Exhaust system
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  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
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  • Wheels and tires
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  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
Colt 2 and 3 (1983-1993) 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Heater and air conditioner
  • Power and exhaust system
  • Engine electrical equipment
  • Emission reduction
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Body and elements repair
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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