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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Replacing the exhaust system (Mitsubishi Colt 4)

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Repairing a rusted exhaust system only gives temporary results. Rusted sheet metal cannot be welded, putty and bandages help for a while, the tin in the repair area soon collapses again.

It is very rare that two mufflers need to be replaced at the same time, but, as luck would have it, the next one breaks down after a few months. Therefore, the entire exhaust system is often replaced. We do not insist on doing this, since the individual parts of the vehicle's exhaust system are simply connected to each other. Removing a separate part of the pipe can be done without any particular difficulties.

Tap the faulty muffler with a hammer around the circumference, as well as on the ends. Do not hit too hard.

If a clear sound is heard with each blow, it means that the tin has already become thinner and will soon collapse, especially if it is winter and the road is sprinkled with salt.

Support the vehicle and secure it securely.

If the threaded connection does not give in during dismantling, do not rotate the bolt together with the nut in a circle, but try to tear off the bolt (in this case it will break off. The exception is the threaded connections on the exhaust manifold of the engine.

Before installation, the threads of the threaded connections of the exhaust tract must be lubricated with copper-containing grease.

When installing, the system must be positioned so that there is no tension.

When installing exhaust tract parts, all threaded connections are not tightened completely at first.

Hang the exhaust system with suspension supports to the bottom of the vehicle.



All suspension supports must be located at the same distance, otherwise the exhaust tract components must be repositioned.

Tighten all exhaust pipe threads starting from the front.

CAUTION: All exhaust system components must be sufficiently clear of the vehicle body.
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This article was reviewed by: Nikita Romanov
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Colt 4 and 5: Exhaust system
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Checking the suspension and condition of the exhaust tract
General description of the exhaust system
Oxygen sensor (lambda probe) — removal and installation
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Turbocharger — Features of Operation
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Colt 5 (1995-2003, petrol) 
  • General information
  • User manual
  • Specifications
  • Gasoline engines
  • 4G1 engines until 1995
  • 4G1 engines since 1995
  • Repair of 4G9 engines
  • Cooling system
  • Reduced exhaust gas toxicity
  • Engine electrical equipment
  • Injection system MPI
  • Carburetors
  • Transmission
  • Clutch and drive shafts
  • Manual gearbox F4M21/F5M21
  • Manual gearbox F4M41
  • Automatic gearbox F4A21
  • Automatic gearbox F4A41
  • Chassis and running gear
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
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  • Equipment and devices
  • Electrical circuits
Colt 4 and 5 (1991-2003) 
  • General information
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine repair (gasoline)
  • Engine repair (diesel)
  • Lubrication system
  • Cooling system
  • Carburetor
  • Fuel injection MPI
  • Fuel injection GDI
  • Emission reduction
  • Fuel system (diesel)
  • Ignition system
  • Exhaust system
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  • Power devices
  • Heating and air conditioning
  • Electrical circuits
Colt 2 and 3 (1983-1993) 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Heater and air conditioner
  • Power and exhaust system
  • Engine electrical equipment
  • Emission reduction
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Body and elements repair
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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