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Home Colt Lancer Galant L200 Outlander Pajero Others
Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Engine specifications (Mitsubishi Colt 2)

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Contents: General ⤓ 1.5L engines ⤓ 1.6L engines ⤓ Engines with a capacity of 1.8 l,…⤓

General



Cylinder firing order 1-3-4-2
Cylinder numbering (from timing belt to gearbox) 1-2-3-4

1.5L engines



Camshaft



Axial clearance of the camshaft 0.05-0.20 mm
Cam height
Nominal
Inlet valve
Precis 1990 and later and Colt, Lancer, Mirage 1990 38,909 mm
Colt, Lancer, Mirage 1991 and later 39.10 mm
All other models 38.2 mm
Maximum permissible wear 0.5 mm
Camshaft bearing lubrication gap
Colt, Lancer, Mirage 1990 0.04-0.08 mm
Colt, Lancer, Mirage 1991 and later 0.06-0.10 mm
All other models 0.05-0.09 mm

Cylinder head



Maximum permissible deformation 0.1 mm

Timing belt



Timing belt deviation 7-9 mm
Gap between belt and seal 14 mm

Oil pump



Gaps
Clearance between outer gear and pump body 0.10-0.20 mm

Clearance between outer gear and spacer element
Colt, Lancer, Mirage 1990 0.22-0.44 mm
All other models 0.22-0.34 mm
Clearance between internal gear and spacer element
Colt, Lancer, Mirage 1990 0.21-0.34 mm
All other models 0.21-0.32 mm
Axial clearances of gears
Gap between gear teeth 0.06-0.18 mm
Clearance between side planes of gears 0.04-0.10 mm
Clearance between the side planes of the gears and the pump body 0.10-0.18 mm
Pressure regulator spring
Length of spring in free state
1989 and earlier models 47 mm
1990 and later models 46.6 mm
Length of compressed spring
1989 and earlier models 4.3 kg 40 mm

Tightening torques, Ft-lbs (* in·lbs)



The article is based on data from the website (MITSUBISHIMAN)



Valve cover bolts 13,2-16,8*
Nuts and bolts for intake and exhaust manifolds 132-168*
Camshaft Sprocket Bolt 47-54
Cylinder head bolts
The engine is cold 51-54
The engine is hot 58-61
Crankshaft Pulley Bolts 108-132*
Crankshaft pulley center bolt
1987 and earlier models 37-43
Models from 1988 onwards 51-72
Oil Pump Cover Bolts 72-84*
Bolts securing the oil pump to the cylinder block 104-132*
Oil pan bolts 52-70*
Oil seal mounting bolts 84-108*
Flywheel bolts 94-101
Rocker arm axle mounting bolts
Colt, Lancer, Mirage 1991 and later 21-25
All other models 15-19
Cylinder Head Rear Cover Bolts 70-86*
Timing Belt Tensioner Bolt 15-18

1.6L engines



Camshaft



Axial clearance of the camshaft
SOHC 0.05-0.15 mm
DOHC 0.10-0.20 mm
Cam height (nominal)
SOHC
Inlet valve 36.7 mm
Exhaust valve 36.4 mm
DOHC
Inlet valve 35.2 mm
Exhaust valve 34.9 mm
Maximum permissible wear 0.5 mm
Camshaft bearing lubrication gap 0.05-0.09 mm

Cylinder head



Maximum permissible deformation 0.05 mm

Timing belt



SOHC
Belt deflection impossible
Gap between belt and seal 6 mm
DOHC
Tensioner rod protrusion (disassembled) 12.0 mm
Tensioner rod protrusion (assembled) 3.8-4.5 mm

Oil pump



Gaps
SOHC
Clearance between side planes of gears 0.06-0.12 mm
Clearance between gear teeth and pump body 0.04-0.12 mm
Clearance between the planes of the pump body and gears 0.10-0.16 mm
Clearance between drive gear shaft and pump cover 0.02-0.05 mm
DOHC
Clearances between gear teeth and pump body
Pinion gear 0.16-0.21 mm
Driven gear 0.13-0.18 mm
Clearance between gear planes and pump body
Pinion gear 0.08-0.14 mm
Driven gear 0.06-0.12 mm
Pressure regulator spring
Length of spring in free state 47 mm
Length of compressed spring 6.1 kg 40 mm



Tightening torques, Ft-lbs (* in·lbs)



Valve cover bolts
Colt, Lancer, Mirage 1990 and later 24-36*
All other models 43-61*
Nuts and bolts for intake and exhaust manifolds
Colt, Lancer, Mirage 1990 and later 1990 and later (10mm bolts) 22-30
All other models 11-14
Camshaft Bearing Cap (DOHC) 14-15
Camshaft Sprocket Bolt 58-72
Cylinder head bolts
SOHC
The engine is cold 51-54
The engine is hot 58-61
DOHC (engine cold) 65-72
Crankshaft Pulley Bolts
Colt, Lancer, Mirage 1990 and later 168-261*
All other models 108-132*
Crankshaft pulley center bolt 80-94
Oil pump sprocket bolt and nut
Colt, Lancer, Mirage 1990 and later (bolt) 36-43
All other models (nut) 25-28
Oil pump cover bolts
Colt, Lancer, Mirage 1990 and later 1990 and later 132-156*
All other models 72-84*
Oil pan bolts 51-69*
Oil pan nuts 43-60*
Oil seal mounting bolts 84-108*
Flywheel bolts 94-101
Rocker arm axle mounting bolts 14-15
Cylinder Head Rear Cover Bolts 69-86*
Timing Belt Tensioner Bolt 15-18

Engines with a capacity of 1.8 l, 2.0 l and 2.4 l



Camshaft



Axial clearance of the camshaft 0.1-0.2 mm
Cam height (nominal)
1.8 L Turbo and 2.0 L Corida/Tredia 42.08 mm
2.0L SOHC Galant 44.525 mm
2.4 l 42.4 mm
2.0L DOHC
Inlet valve 35,493 mm
Exhaust valve 35,200 mm
Maximum permissible wear 0.5 mm
Camshaft bearing lubrication gap 0.05-0.09 mm

Cylinder head



| Maximum permissible deformation 0.05 mm

Timing belt



Belt deflection Tension is adjusted automatically
Gap between belt and seal 14 mm
Tensioner rod protrusion (disassembled) 12.0 mm
Tensioner rod protrusion (assembled) 3.8-4.5 mm



Oil pump



Gaps
Clearances between gear teeth and pump body
Leading gear 0.16-0.21 mm
Driven gear 0.13-0.18 mm
Clearance between gear planes and pump body
Pinion gear 0.08-0.14 mm
Driven gear 0.06-0.12 mm
Pressure regulator spring
Length of spring in free state 47 mm
Length of compressed spring 6.1 kg 40 mm

Tightening torques, Ft-lbs (* in·lbs)



Valve cover bolts
1990 and later Galant DOHC 16-valve engine 24-36*
1993 Galant DOHC 16-valve engine 26-30*
Intake and exhaust manifold nuts and bolts
1990 and later Galant DOHC 16-valve engine
Intake manifold 118-22
Exhaust manifold (10mm bolts) 22-30
Galant 16-valve DOHC engine 18-22
All other models 11-14
Camshaft Bearing Cap (16-valve DOHC engine) 14-15
Camshaft Sprocket Bolt 58-72
Cylinder head bolts
The engine is cold
1993 Galant DOHC 16-valve engine
Step 1 58
Step 2 Loosen all bolts
Step 3 14
Step 4 Tighten all bolts a quarter turn (90 degrees)
Step 5 Tighten all bolts another quarter turn (90 degrees)
All other models 65-72
Engine hot (all except 1993 Galant DOHC 16-valve engine) 73-80
Crankshaft Pulley Bolts
1990 and later Galant DOHC 16-valve engine 14-22
All other models 108-132*
Crankshaft pulley center bolt 80-94
Oil pump sprocket nut
Galant 1990 and later 36-43
All other models 25-28
Oil pump cover bolts
Galant 1990 and later 132-156*
All other models 72-84*
Oil pan bolts 51-69*
Oil pan nuts 43-60*
Oil seal mounting bolts 84-108*
Flywheel bolts 94-101
Rocker arm axle mounting bolts
1990 Galant SOHC 16-valve engine 14-20
All other models 14-15    .
Silent axle sprocket nut
Galant 1990 and later (thick gasket) 31-35
All other models 22-28
Cylinder Head Rear Cover Bolts 69-86*
Automatic tensioner bolt 14-20
Timing Belt Tensioner Bolt 32-40
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article was reviewed by: Arseny Pavlov
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General information and engine identification
Repair operations that can be carried out without removing the engine from the vehicle
Valve cover — removal and installation
Rocker arms — removal, inspection and installation
Valve springs, fasteners and linings — replacement
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Colt 5 (1995-2003, petrol) 
  • General information
  • User manual
  • Specifications
  • Gasoline engines
  • 4G1 engines until 1995
  • 4G1 engines since 1995
  • Repair of 4G9 engines
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  • Reduced exhaust gas toxicity
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  • Injection system MPI
  • Carburetors
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  • Clutch and drive shafts
  • Manual gearbox F4M21/F5M21
  • Manual gearbox F4M41
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  • Chassis and running gear
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
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  • Equipment and devices
  • Electrical circuits
Colt 4 and 5 (1991-2003) 
  • General information
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine repair (gasoline)
  • Engine repair (diesel)
  • Lubrication system
  • Cooling system
  • Carburetor
  • Fuel injection MPI
  • Fuel injection GDI
  • Emission reduction
  • Fuel system (diesel)
  • Ignition system
  • Exhaust system
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  • Heating and air conditioning
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Colt 2 and 3 (1983-1993) 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Heater and air conditioner
  • Power and exhaust system
  • Engine electrical equipment
  • Emission reduction
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Body and elements repair
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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