Are common
Cylinder order | 1-3-4-2 |
Cylinder numbering (from timing belt to gearbox) | 1-2-3-4 |
1.5L engines
Camshaft
Camshaft end play | 0.05-0.20mm | |
Cam Height | ||
Nominal | ||
Inlet valve | ||
Precis 1990 and later and Colt, Lancer, Mirage 1990 | 38.909 mm | |
Colt, Lancer, Mirage 1991 and later | 39.10 mm | |
All other models | 38.2mm | |
Maximum allowable wear | 0.5mm | |
Camshaft bearing lubrication gap | ||
1990 Colt, Lancer, Mirage | 0.04-0.08mm | |
Colt, Lancer, Mirage 1991 and later | 0.06-0.10mm | |
All other models | 0.05-0.09mm |
Cylinder head
Maximum allowed deformation | 0.1mm |
Timing belt
Timing belt deflection | 7-9mm |
Gap between belt and seal | 14mm |
Oil pump
Gaps | |
Gap between outer gear and pump housing | 0.10-0.20mm |
Gap between outer gear and spacer | |
1990 Colt, Lancer, Mirage | 0.22-0.44mm |
All other models | 0.22-0.34mm |
Gap between inner gear and spacer | |
1990 Colt, Lancer, Mirage | 0.21-0.34mm |
All other models | 0.21-0.32mm |
Axial gear clearances | |
Gear between gear teeth | 0.06-0.18mm |
Clearance between the side planes of the gears | 0.04-0.10mm |
Gap between side surfaces of gears and pump housing | 0.10-0.18mm |
Pressure regulator spring | |
Spring free length | |
1989 and earlier models | 47mm |
1990 and later models | 46.6 mm |
Compressed spring length | |
1989 and earlier models | 4.3 kg 40 mm |
Torques, Ft-lbs (* in-lbs)
Valve cover bolts | 13,2-16,8* |
Intake and exhaust manifold nuts and bolts | 132-168* |
Camshaft sprocket bolt | 47-54 |
Cylinder head bolts | |
Engine cold | 51-54 |
Engine hot | 58-61 |
Crankshaft pulley bolts | 108-132* |
Crankshaft pulley center bolt | |
1987 and earlier models | 37-43 |
Models since 1988 | 51-72 |
Oil pump cover bolts 72-84* | |
Bolts securing the oil pump to the cylinder block | 104-132* |
Oil pan bolts | 52-70* |
Gland mounting bolts | 84-108* |
Flywheel bolts | 94-101 |
Rocker axle bolts | |
Colt, Lancer, Mirage 1991 and later | 21-25 |
All other models | 15-19 |
Cylinder head rear cover bolts | 70-86* |
Timing belt tensioner bolt | 15-18 |
1.6L engines
Camshaft
Camshaft end play | |
SOHC | 0.05-0.15mm |
DOHC | 0.10-0.20mm |
Cam height (nominal) | |
SOHC | |
Inlet valve | 36.7mm |
Exhaust valve | 36.4mm |
DOHC | |
Inlet valve | 35.2mm |
Exhaust valve | 34.9mm |
Maximum allowable wear | 0.5 mm |
Camshaft bearing lubrication gap | 0.05-0.09mm |
Cylinder head
Maximum allowable warp | 0.05mm |
Timing belt
SOHC | |
Belt deflection | not possible |
Gap between belt and seal | 6 mm |
DOHC | |
Tensioner rod protrusion (disassembled) | 12.0mm |
Tensioner rod protrusion (assembled) | 3.8-4.5mm |
Oil pump
Gaps | |
SOHC | |
Clearance between side planes of gears | 0.06-0.12mm |
Gap between gear teeth and pump casing | 0.04-0.12mm |
Clearance between planes of pump housing and gears | 0.10-0.16mm |
Clearance between pinion shaft and pump cover | 0.02-0.05mm |
DOHC | |
Gaps between gear teeth and pump casing | |
Drive gear | 0.16-0.21mm |
Driven gear | 0.13-0.18mm |
Clearance between the planes of the gears and the pump housing | |
Drive gear | 0.08-0.14mm |
Driven gear | 0.06-0.12mm |
Pressure regulator spring | |
Spring free length | 47mm |
Compressed spring length | 6.1 kg 40 mm |
Torques, Ft-lbs (* in-lbs)
Valve cover bolts | |
Colt, Lancer, Mirage 1990 and later | 24-36* |
All other models | 43-61* |
Intake and exhaust manifold nuts and bolts | |
Colt, Lancer, Mirage 1990 and later and later (bolts with a diameter of 10 mm) | 22-30 |
All other models | 11-14 |
Camshaft bearing cap (DOHC) | 14-15 |
Camshaft sprocket bolt | 58-72 |
Cylinder head bolts | |
SOHC | |
Engine cold | 51-54 |
Engine hot | 58-61 |
DOHC (engine cold) | 65-72 |
Crankshaft pulley bolts | |
Colt, Lancer, Mirage 1990 and later | 168-261* |
All other models | 108-132* |
Crankshaft pulley center bolt | 80-94 |
Oil pump sprocket bolt and nut | |
Colt, Lancer, Mirage 1990 and later (bolt) | 36-43 |
All other models (screw) | 25-28 |
Oil pump cover bolts | |
Colt, Lancer, Mirage 1990 and later and later | 132-156* |
All other models | 72-84* |
Oil pan bolts | 51-69* |
Oil pan nuts | 43-60* |
Gland mounting bolts | 84-108* |
Flywheel bolts | 94-101 |
Rocker axle bolts | 14-15 |
Cylinder head rear cover bolts | 69-86* |
Timing belt tensioner bolt | 15-18 |
1.8L, 2.0L and 2.4L engines
Camshaft
Camshaft end play | 0.1-0.2mm |
Cam height (nominal) | |
1.8L Turbo and 2.0L Corida/Tredia | 42.08mm |
2.0L SOHC Galant | 44.525 mm |
2.4 l | 42.4mm |
2.0L DOHC | |
Inlet valve | 35.493 mm |
Exhaust valve | 35.200 mm |
Maximum allowable wear | 0.5 mm |
Camshaft bearing lubrication gap | 0.05-0.09mm |
Cylinder head
| Maximum allowable deformation | 0.05mm |
Timing belt
Belt deflection | Tension adjusts automatically |
Gap between belt and seal | 14mm |
Tensioner rod protrusion (disassembled) | 12.0 mm |
Tensioner rod protrusion (assembled) | 3.8-4.5mm |
Oil pump
Gaps | |
Gaps between gear teeth and pump casing | |
Drive-gear | 0.16-0.21mm |
Driven gear | 0.13-0.18mm |
Clearance between the planes of the gears and the pump housing | |
Drive gear | 0.08-0.14mm |
Driven gear | 0.06-0.12mm |
Pressure regulator spring | |
Spring free length | 47mm |
Compressed spring length | 6.1 kg 40 mm |
Torques, Ft-lbs (* in-lbs)
Valve cover bolts | ||
1990 and up Galant DOHC 16 valve engine | 24-36* | |
1993 Galant DOHC 16 valve engine | 26-30* | |
Intake and exhaust manifold nuts and bolts | ||
1990 and up Galant DOHC 16 valve engine | ||
Intake manifold 118-22 | ||
Exhaust manifold (bolts with a diameter of 10 mm) | 22-30 | |
16-valve Galant DOHC engine | 18-22 | |
All other models | 11-14 | |
Camshaft bearing cap (16 valve DOHC engine) | 14-15 | |
Camshaft sprocket bolt | 58-72 | |
Cylinder head bolts | ||
Engine cold | ||
1993 Galant DOHC 16 valve engine | ||
Step 1 | 58 | |
Step 2 | Loosen all bolts | |
Step 3 | 14 | |
Step 4 | Tighten all bolts a quarter of a turn (90 degrees) | |
Step 5 | Tighten all bolts an additional quarter turn (90 degrees) | |
All other models | 65-72 | |
Engine hot (all except 16-valve Galant DOHC engine 1993) | 73-80 | |
Crankshaft pulley bolts | ||
1990 and up Galant DOHC 16 valve engine | 14-22 | |
All other models | 108-132* | |
Crankshaft pulley center bolt | 80-94 | |
Oil pump sprocket nut | ||
1990 and later Galant | 36-43 | |
All other models | 25-28 | |
Oil pump cover bolts | ||
1990 and later Galant | 132-156* | |
All other models | 72-84* | |
Oil pan bolts | 51-69* | |
Oil pan nuts | 43-60* | |
Gland mounting bolts | 84-108* | |
Flywheel bolts | 94-101 | |
Rocker axle bolts | ||
1990 Galant SOHC 16 valve engine | 14-20 | |
All other models | 14-15. | |
Silent axle sprocket nut | ||
1990 and later Galant (thick pad) | 31-35 | |
All other models | 22-28 | |
Cylinder head rear cover bolts | 69-86* | |
Auto tensioner bolt | 14-20 | |
Timing belt tensioner bolt | 32-40 |