Removing
1. Disconnect a wire from the negative plug of the storage battery.
2. Remove the hood.
3. Drain the coolant from the engine cooling system.
4. Remove the air filter.
5. Remove the radiator.
6. Remove the air duct for the intercooler of the charge air.
7. Remove a reception exhaust pipe.
8. Remove the accessory drive belt.
Pic. 5.24. Connecting connectors and hoses to the F9Q engine: 1 - generator connectors; 2 - pressure sensor connector; 3 – a socket of the fuel pump; 4 - pressure sensor connector; 5 – a socket of the gauge of provision of a camshaft; 6 - fuel injector connector; 7 - glow plug connector; 8 – connection of vacuum hoses; 9 – connection of a hose of the vacuum amplifier of brakes; 10 – connections of heater hoses; 11 - EGR valve connector; 12 – a socket of the gauge of temperature of a cooling liquid; 13 – connection of a returnable fuel hose; 14 – connection of the top hose of a radiator; 15 - connection of the supply fuel hose; 16 – a socket of the gauge of temperature of the engine; 17 – a socket of the compressor of the conditioner
9. Disconnect the camshaft position sensor connectors 5 (pic. 5.24), pressure sensor 4, fuel pump 3, engine temperature sensor 16, fuel injector 6, glow plug 7, coolant temperature sensor 12, EGR valve 11, A/C compressor 17, alternator 1 and pressure sensor 2.
10. Disconnect the vacuum hoses 8.
11. Loosen the clamp and remove the hose 9 of the vacuum brake booster.
12. Loosen the clamp and remove the upper radiator hose 14.
13. Loosen the clamps and remove the heater hoses 10.
14. Loosen the clamp and remove the fuel return hose 13.
15. Loosen the clamp and remove the fuel supply hose 15.
16. Turn away bolts and remove the pump of the hydraulic booster of a steering from an arm together with the hoses connected to it.
Attention! Tie the removed power steering pump with wire and place it in a place where it will not interfere with the removal and installation of the engine assembly.
Pic. 5.25. F9Q engine: 1 - air conditioning compressor; 2 – the pump of the amplifier of a steering; 3 - bolt, 60 Nm; 4 - bolt, 10 Nm; 5 - engine; 6 - bolt, 54 Nm; 7 – an arm of a support of the engine; 8 - bolt, 90 Nm
17. Disconnect the air conditioner compressor wire connector and remove the compressor 1 (pic. 5.25) from its bracket along with the connected hoses.
Attention! Tie the removed compressor with wire and place it in a place where it will not interfere with the removal and installation of the engine.
18. Install a rolling hydraulic jack under the engine.
19. Remove from the engine the special tool used at removal of a transmission.
20. Attach the engine to the yoke and hang it from a hoist or similar device.
21. Insert a piece of wood between the jack foot and the engine sump and raise the engine slightly to unload the support; then remove the engine mount bracket.
22. Check that all wires are disconnected from the engine (electrical connectors), hoses, etc., and then slowly lift the engine out of the engine compartment.
Installation
Installation is carried out in the reverse order of removal, taking into account the following.
1. When installing the engine, carefully check that the wires, hoses and wire connectors are not pinched.
2. Install a rolling hydraulic jack under the engine (by inserting a block of wood between the jack foot and the engine sump) and install the engine support bracket while adjusting the engine position with a jack.
3. Support the engine with a jack.
4. While supporting the engine with a jack, disconnect the hoist.
5. In summary establish a reception pipe of system of release of the fulfilled gases.
6. Install the heatsink.
7. Install the gearbox.
8. Fill in cooling liquid in the cooling system.
9. Adjust drive belt tension.
10. Install the air duct for the aftercooler.
11. Install intake hose and air filter.
12. Remove air from a fuel highway.
13. Install the hood.
14. With the engine installed in the vehicle's engine compartment, check the engine oil and coolant levels. Check that all previously removed wires and hoses are installed in their places.