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Colt 5 (1995-2003, petrol) Colt 4 and 5 (1991-2003) Colt 2 and 3 (1983-1993)

Flywheel and starter ring gear — inspection and repair (Mitsubishi Colt 4)

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The flywheel is carefully balanced and there is little that can be done to it in a normal workshop.

After removing the flywheel from the engine, check its mating surface with the driven clutch disk. It should be free of scratches and irregularities that can lead to wear of the clutch disk and uneven driving. If the surface requires grinding, it should be done in a specialized workshop.

After surface treatment, the flywheel should be balanced.

The toothed ring is fitted with tension on the flywheel rim. If some of the teeth are missing or the condition of other teeth is poor, the ring should be replaced.

The flywheel can be removed by drilling a 6mm diameter hole 8mm deep into the crown. This hole will weaken the crown and it is enough to hit the hole hard with a chisel once to break the crown. The crown can then be removed from the flywheel.

The new crown must be placed in an oven (domestic electric), heated to 180-230°C and kept at this temperature for 5 minutes so that the crown warms up completely.

Quickly pull the crown out of the oven, place it on the flywheel using a punch made of soft metal (such as copper) and carefully seat it in place.



The longitudinal runout of the crown should not exceed 0.508 mm.

CAUTION: If the flywheel is heavily worn or damaged, it is necessary to replace the entire flywheel together with the ring gear.
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Colt 4 and 5: Engine repair (gasoline)
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Cylinder head and pistons — carbon deposits
Valve guides — checking and replacing
Valves — Checking for leaks
Lapping valves
Valves, valve seats and guides — inspection and repair
Pistons and connecting rods — removal
Crankshaft — Removal
Cylinder Block — Cleaning and Checking
Cylinders — Check
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Colt 5 (1995-2003, petrol) 
  • General information
  • User manual
  • Specifications
  • Gasoline engines
  • 4G1 engines until 1995
  • 4G1 engines since 1995
  • Repair of 4G9 engines
  • Cooling system
  • Reduced exhaust gas toxicity
  • Engine electrical equipment
  • Injection system MPI
  • Carburetors
  • Transmission
  • Clutch and drive shafts
  • Manual gearbox F4M21/F5M21
  • Manual gearbox F4M41
  • Automatic gearbox F4A21
  • Automatic gearbox F4A41
  • Chassis and running gear
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Colt 4 and 5 (1991-2003) 
  • General information
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine repair (gasoline)
  • Engine repair (diesel)
  • Lubrication system
  • Cooling system
  • Carburetor
  • Fuel injection MPI
  • Fuel injection GDI
  • Emission reduction
  • Fuel system (diesel)
  • Ignition system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis and running gear
  • Chassis malfunctions
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body and interior
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
Colt 2 and 3 (1983-1993) 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Power unit
  • Engine in a car
  • Engine overhaul
  • Cooling system
  • Heater and air conditioner
  • Power and exhaust system
  • Engine electrical equipment
  • Emission reduction
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis and running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Body and elements repair
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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Colt 2 and 3 (1983-1993) · Colt 4 and 5 (1991-2003) · Colt 5 (1995-2003) · Lancer 3 and 5 (1984-1992) · Lancer 9 (2000-2007) · Galant 5 (1983-1989) · Galant 6 and 7 (1987-1998) · L200 4 (2005-2014) · Outlander 1 (2003-2008) · Pajero 1 and 2 (1982-1999) · Pajero 4 (2006-2021) · Carisma (1995-2004) · Space Star (1998-2005) ·
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