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Home Colt Lancer Galant L200 Outlander Pajero Others
Pajero 4 (2006-2021) Pajero 1 and 2 (1982-1999)

Table of causes of malfunctions in the car (Mitsubishi Pajero 4)

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  • Pajero
  • 4 (2006-2021)
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  • Troubleshooting
  • Table of causes of malfunctions in the car
0
item number in the figureSign of malfunctionPossible causeMethod of elimination
Engine
1A characteristic high-pitched metallic knock coming from under the engine valve coverViolation of valve clearancesAdjust the valve clearance (see chapter "Mechanical part of the engine")
Broken (increased wear) supports (bearing supports) camshaftsReplace or repair the timing belt components (see chapter "Mechanical part of the engine")
Malfunction of hydraulic compensatorsReplace (see chapter "Mechanical part of the engine")
Clunking/hissing noise coming from under front engine cover (front of the engine)Timing chain tension is reduced (gas distribution mechanism)Tighten the chain (see chapter "Mechanical part of the engine")
Wear of camshaft drive sprocketsReplace (see chapter "Mechanical part of the engine")
Increased wear of the timing chainReplace (see chapter "Mechanical part of the engine")
A loud metallic knock coming from the middle of the engineKnocking of pistons/piston pins due to increased wearReplace (see chapter "Mechanical part of the engine")
A dull metallic knock coming from the bottom of the engineIncreased wear of the crankshaftReplace (see chapter "Mechanical part of the engine")
Increased wear of the crankshaft main bearing shellsReplace (see chapter "Mechanical part of the engine")
Increased wear of the bearing liners of the crankshaft connecting rod journalsReplace (see chapter "Mechanical part of the engine")
Note: All the described faults manifest themselves mainly when the engine speed and/or load changes
A dull, short knock from the bottom of the engine when starting it (two knocks)Wear of thrust bearings (half rings) of the crankshaftReplace (see chapter "Mechanical part of the engine")
Knocking (clicking) when moving the ignition key to the "START" positionClicking sounds while the key is in the "START" position are caused by a faulty starter holding windingIn an emergency, you can use a screwdriver with an insulated handle to short-circuit the terminals of the starter holding winding. However, it is still necessary to study the problem in more detail (see chapter "Engine electrical equipment")
A metallic rattling (clacking) noise coming from the fuel injectors (for diesel engines)
Note: When this sound occurs, black smoke may appear from the exhaust pipe
Malfunction of the injectors and/or the entire fuel system of the engine. When scale forms on the injector nozzles, fuel may leak, which may result in loss of power and black smoke from the exhaust pipe.Perform the required maintenance (see chapter "Power supply system")
Squeaking, squealing, whistling noise from the front of the engineWorn or loose accessory drive belt/beltsTighten or replace (see chapter "Mechanical part of the engine")
Accessory drive belt squealing when turning steering wheel (in some cases, to the limit)Worn or loose accessory drive belt/belts (for vehicles with hydraulic power steering)Tighten or replace (see chapter "Mechanical part of the engine")
Steam from under the hoodEngine overheating due to problems with the cooling system.
Caution: Be extremely careful when opening the hood and unscrewing the radiator cap (see "Warnings and safety precautions when working on a vehicle").

- Stop and let the engine cool down. The reason may be the very high ambient air temperature
• Check the cooling system fuses and the fan (see chapter "Actions in emergency situations")
Loss of engine power due to engine overheating.
Note: Coolant temperature gauge is in the red zone
Insufficient heat dissipation due to clogging of the radiator cells of the cooling system with foreign objects (road debris, leaves)Clean the radiator using a special brush
Cooling system fan failure or wiring problemsCheck the technical condition and replace (see chapter "Cooling system")
Mechanical damage to the radiatorReplace (see chapter "Cooling system")
Coolant leaking through loose hose connections or damage to the radiator, cylinder block or cylinder headLocate the leak and repair the problem (see chapter "Cooling system")
Insufficient coolant level in the systemAdd liquid to the required level
Smoke from under the hood
Note: After engine repair at a service station
After an engine repair, engine oil often gets on the block and cylinder head; if it is not removed by wiping it with a clean rag, then after turning on and as the engine warms up, smoke will start coming from under the hood - this is due to oil burning. As a rule, it does not pose a danger, but it is still better to turn off the engine and clean the block and cylinder head with a clean rag.Make sure that after repair the head and cylinder block are cleared of engine oil leaks, if necessary clean using a rag and solvent
Popping noises in the intake manifoldShifting the ignition timing to an earlier position
Caution: This malfunction may cause serious damage to the intake system and connecting rod and piston group.
Make repairs (see chapter "Engine electrical equipment")
2Popping sounds in the exhaust pipe of the exhaust systemShifting the ignition timing to a later position
Attention. If repairs and troubleshooting are not carried out in a timely manner, the catalytic converter may fail.
Make repairs (see chapter "Engine electrical equipment")
Transmission
3Difficulty engaging or shifting gears (for cars with manual transmission)The clutch is "leaning", that is, the clutch does not disengage completely when the pedal is fully pressed.
Note: When switching, a characteristic knock of synchronizers is heard

- Adjust the working stroke of the clutch pedal
• Replace the clutch driven disc (see chapter "Clutch")
Gear shift cable failureReplace the gear shift cable (see chapter "Transmission")
Loose or worn locking rings and synchronizer conesRepair the fault or replace parts (see chapter "Transmission")
Difficulty engaging or shifting gears (for cars with manual transmission)Weakening the synchronizer springsReplace the synchronizer springs (see chapter "Transmission")
The wrong grade of oil was poured inFill with oil of the required grade (see chapter "Transmission")
4A dull, clicking, short-term knocking noise coming from the gearbox when shifting (cars with manual transmission)
Note: The knocking sound disappears when the clutch is pressed twice.
Increased wear of the gearbox synchronizer(s)Replace (see chapter "Transmission")
5A dull knock when shifting gears (manual and automatic transmissions) emanating from the central tunnel.
Note: Usually it's two to three hits.
Increased wear of the cardan shaft crosspieces (typical for all-wheel drive and rear-wheel drive vehicles)Replace (see chapter "Drive shafts and final drive")
Imbalance of the cardan shaftPerform balancing (see chapter "Drive shafts and final drive")
6Metallic "crunch" and knocking when turning the car
Note: This causes the car to "break away" from the trajectory.
Malfunction of the final drive differential.
Note: This is mainly caused by jamming of the satellites due to wear or improper adjustment.
Make repairs (see chapter "Drive shafts and final drive")
7Characteristic metallic "crunch" and beating of balls when turning (all-wheel drive or front-wheel drive vehicles)Dirt getting into the CV joint (constant velocity joint) because of a torn bootReplace the boot and wash the CV joint (see chapter "Drive shafts and final drive")
Increased wear of the CV jointReplace the CV joint (see chapter "Drive shafts and final drive")
Caution: Avoid starting and excessive loads when starting with the wheels fully turned (front wheel drive cars), because this can damage the CV joints.
8Whistling sound when pressing the clutch pedalLack of lubrication or wear of the clutch release bearingReplace the release bearing (see chapter "Clutch")
9A dull, short knock when pressing the clutch pedalWear of the gearbox input shaft bearing (manual transmission)Replace (see chapter "Transmission")
10"Buzzing" sound from the final drive gearbox (mostly under load)Maladjustment of the clearance in the main gear engagementDisassemble, check the technical condition and adjust (see chapter "Transmission")
Insufficient or no transmission oil in the final drive housingTop up or pour in the required volume of transmission oil (see chapter "Drive shafts and final drive").
Note: If there was no transmission oil, it is necessary to identify the cause of the leak and check the technical condition of the main gear; if there is increased wear, replace it with a new one (see chapter "Drive shafts and final drive")
Clutch slippage resulting in:
• the car does not respond to an increase in engine speed.
• inappropriate vehicle speed.
• lack of power when driving uphill
Note: This may cause a characteristic odor of friction material.
Inadequate pedal free playAdjust (see chapter "Clutch")
Clutch hydraulic system cloggedEliminate the fault or replace the relevant parts with new ones (see chapter "Clutch")
Excessive wear of the clutch disc surfaceReplace (see chapter "Clutch")
Glazing of the clutch disc surface or oil getting on the surface
Damage to the clutch pressure plate or flywheel
Worn or damaged pressure spring
11Spontaneous gear shiftingWear of gear shift forks or breakage of locking springs in the couplingReplace the plug or retainer (see chapter "Transmission")
Increased clearance of the synchronizer clutch on the hubReplace the hub and synchronizer sleeve (see chapter "Transmission")
12Clutch grabbing/vibratingOil getting on the surface of the clutch disc or burningCheck the clutch disc (see chapter "Clutch")
Clutch pressure plate failureReplace the clutch basket (see chapter "Clutch")
Damage to the diaphragm springReplace the clutch basket (see chapter "Clutch")
Damage or wear of the clutch disc damper springsReplace the clutch disc (see chapter "Clutch")
Loose engine mountTroubleshoot (see chapter "Clutch")
Clutch noiseDamage to clutch pedal bushingsReplace the clutch pedal bushings with new ones (see chapter "Clutch")
Loose parts in the clutch basketTroubleshoot (see chapter "Clutch")
Worn or contaminated release bearingReplace the release bearing with a new one (see chapter "Clutch")
Jamming of the release fork or rodsTroubleshoot (see chapter "Clutch")
Car chassis
13A dull metallic knock at the top of the shock absorber strut (shock absorber) when hitting road bumps or obstaclesThe shock absorber support is broken (upper shock absorber mount)
Note: Not to be confused with suspension breakdown when hitting a road obstacle (see "Explanatory Dictionary").
Replace the shock absorber strut support and check the technical condition of the shock absorber strut (see chapter "Chassis")
14Overheating of the wheel disk and wheel hubSkewed installation or increased wear of the wheel hub bearingReplace, make adjustments (see chapter "Suspension")
15Knocking noise coming from the car's suspensionIncreased wear of the ball joint of the steering rod endReplace the tie rod end (see chapter "Steering") To determine wear it is necessary:
• Hang up the wheel being checked and place a support under the lower suspension arm.
• Grasp the wheel by the front and back parts and swing it horizontally.
• If a knocking sound appears, the ball joint is excessively worn and needs to be replaced
Knocking noise coming from the car's suspensionIncreased wear of the ball joint of the lower suspension armReplace (see chapter "Suspension") To determine wear it is necessary:
• Hang up the wheel being checked and place a support under the lower suspension arm.
• Grasp the wheel at the top and bottom and swing it in a vertical plane.
• If a knock occurs, ask an assistant to press the brake pedal and repeat the wheel movements.
• If the knocking sound does not disappear after pressing the brake pedal, the ball joint is excessively worn and must be replaced.
Wheel hub bearing wearReplace (see chapter "Suspension") To determine wear it is necessary:
• Hang up the wheel being checked and place a support under the lower suspension arm.
• Grasp the wheel at the top and bottom and swing it in a vertical plane.
• If a knock occurs, ask an assistant to press the brake pedal and repeat the wheel movements.
• If the knocking noise disappears after pressing the brake pedal, then the wheel hub bearing needs to be replaced
Wear of anti-roll bar strutsReplace (see chapter "Suspension")
Wear of anti-roll bar bushings (often manifests itself when turning the car)Replace (see chapter "Suspension")
16Vibrations in the steering wheel with increasing speed
Note: Vibrations may occur due to poor road conditions
Beating of the steering wheels as a result of imbalance (with a subsequent increase in speed, impacts are heard in the suspension, jerks of the car are possible)
Warning: May cause very serious damage to the vehicle's chassis and steering
Balance the wheels and, if necessary, check the technical condition of the chassis as a whole. Check the steering wheel alignment angles

• The chassis and/or steering mounting elements have become loose
Attention. Self-locking nuts/bolts or crown nuts with subsequent cotter pinning are used to secure the chassis and steering components. Be especially careful that the nuts are properly cotter pinned during installation.
• Dirt or ice build-up on wheels and/or wheel arches.
• Wheel mounting bolts/nuts have come loose.
Tighten all chassis components to the required tightening torque (see chapter "Suspension")
17Noise when operating hydraulic power steeringAir entering the systemMake sure that air does not enter through loose connections. Perform the procedure of removing air from the system, to do this:
• Position the vehicle in the direction of straight-ahead movement.
• Open the hood and the cap of the power steering pump expansion tank.
• Start the engine and remove air from the system by turning the steering wheel from one extreme position to the other. The air is removed if there are no air bubbles in the pump reservoir when turning the steering wheel
Increased wear of the working surfaces of the power steering pumpReplace (see chapter "Steering")
Low working fluid levelMake sure there are no fluid leaks, then top up to the required level (see chapter "Steering")
Leakage of working fluid due to a violation of the tightness of connections and/or leakage through sealsEliminate leaks (see chapter "Steering")
18The car sways when driving on uneven road surfacesLeaks of working fluid from the shock absorber(s), resulting in loss of damping capacity of the shock absorberReplace (see chapter "Suspension")
Vehicle deviation from straight-line motionViolation of the steering wheel alignment anglesAdjust the installation angles (see chapter "Suspension")
Note: This may cause uneven wear on the tires.
Uneven wear of tiresSee below "Types of tire tread wear"
Steering wheel installation faultsMake adjustments (see chapter "Steering")
Brake pads sticking on one side of the vehicleYou can check by hanging each wheel in turn and turning it by hand. The wheel should rotate freely without jamming.
Note: In this case, smoke may appear from the brake mechanism (combustion of dust and friction material). See chapter "Brake system"
Violation of geometric parameters of suspension elements (levers, steering knuckle, rods)Conduct a check of geometric parameters on a special stand (you can put an ad here). If necessary, replace defective parts (see chapter "Suspension")
Malfunctions of passive safety systems ABS, ESP (stability control system), ASR (traction control system)Read fault codes using a special scanner (you can put an ad here). If necessary, carry out repairs (see chapter "Brake system")
Car jerks when brakingWarping of the brake disc due to severe overheatingCheck the technical condition and replace if necessary (see chapter "Brake system")
Uneven wear of brake discsReplace (see chapter "Brake system")
Brake pad misalignmentTroubleshoot (see chapter Brake system)
Malfunction of the ABS systemRead fault codes using a special scanner (you can put an ad here). If necessary, carry out repairs (see chapter "Brake system")

- Dirt or ice build-up on wheels and/or wheel arches.
• Wheel mounting bolts/nuts have come loose - Before driving, inspect and clean the wheels and wheel arches from frozen snow
• Tighten the mounting bolts to the required tightening torque
19Loss of braking efficiency (Increased force required when pressing the brake pedal)Damage or malfunction of the brake boosterReplace (see chapter "Brake system")
Excessive wear of the brake pad friction linings
Note: Braking may also be accompanied by a metallic creaking sound.
Replace (see chapter "Brake system")
Brake pad misalignment (installation error)Replace (see chapter "Brake system")
A leak in one of the brake hydraulic circuits
Note: The brake pedal will fall to approximately half of its travel
Find the leak and repair it (see chapter "Brake system")
Freezing of individual brake mechanism elements during winter operationAt low speed, press the brake pedal several times to warm up the brakes
20The brake pedal has failed, the car barely slows downWarning: This is a very dangerous situation as it may result in a traffic accident.
The reason is air in the brake system.
Note: In an emergency while driving, if this situation occurs, it is necessary to press the brake pedal several times in turn and, if necessary, carefully use the parking brake
Before each trip, it is necessary to check the technical condition of the brake system (see above) in order to find and fix the problem early. Bleed the brake system (see chapter "Brake system").
Brake fluid leak from the brake hydraulic systemFind and fix the leak (see chapter "Brake system")
Body
21Extraneous noises from body elementsLoosening the fastenersRetighten to the specified torque
Insufficient clearance between body elements
- If possible, separate the components by loosening and tightening their fasteners to the required tightening torque.
• Insulate components using suitable materials such as polyurethane pads, foam pads, felt tape or polyurethane tape
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article was reviewed by: Miroslav Rakov
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Pajero 4: Troubleshooting
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Diagnostics and cleaning of fuel injectors
Determining engine faults by the condition of spark plugs
While moving
Start of movement
Starting the engine
Types of tire tread wear
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Pajero 4 (2006-2021) 
  • General information
  • User manual
  • Troubleshooting
  • Maintenance
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  • Power unit
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  • Clutch
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  • Chassis and running gear
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  • Steering
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